堆焊角变形动态过程试验与数值分析.pdfVIP

第41 卷第9 期 西安交通大学学报 Vol. 4 1 NQ9 2007 年9 月 JOURNAL OF XIAN JIAOTONG UNIVERSITY Sep. 2007 堆焊角变形动态过程试验与数值分析 刘川，王恋，张建勋 (西安交通大学材料科学与T程学院， 710049 ，西安) 摘要:采用有限元数值模拟方法研究了 Cω 气体保护堆焊的角变形动态过程. 为了反映夹共和焊 接件的接触状态，将夹具和焊件统一建立有限元模型. 对计算焊接角变形的接触约束二维模型、位 移约束二维模型和位移约束三维模型进行了比较，并与试验结果进行了对比分析. 研究结果表明: 虽然二维模型不能反映焊接角变形的动态过程，但能得到和试验结果一致的残余角变形;三维模型 能反映焊接过程中的动态角变形，但计算效率低;接触约束模型能计算出焊接件在夹具作用下的摩 擦力和接触压力. 关键词: 焊接;角变形;数位模拟; 有限元 中图分类号: TG404 文献标识码: A 文章编号: 0253-987X(2007)。于1017-05 Numerical Simulation and Testing of Dynamic Welding Angular Distortion for Overlayer Liu Chuan , Wang Rui , Zhang Jianxun (hool of Matcrial 、Scicncc ~nd Enginccring. Xi lIil J iaotol电 Univcr，:; i ty . Xi挝、 710049 . China) Abstract: The contact between welding p late and fixture is treated as constraint in the finite ele- ment model of dynamic welding angular distortion simulation for overlayer in COz gas arc weld- ing. The simulated results of 20 model with contact constraint , 20 model with displacement con- straint , and 30 model with displacement constraint are comparatively analyzed with the experi- ment. The resul ts show that the simulated resu lts of 20 models do 1l0t correspond to the dynamic distortion of the welding plate , while the calculated residual distortion is close to the experimental resu lt; a good agreement between the simulated resu lt of 30 mode l and the measured one is ob- served with a long computing period. The friction stress and contact pressure between the weld- ing plate and the fixture can be evaluated during welding with the contact mode1. Keyword