BIQS training material-中文版.pptx

Built In Quality Supply-based;11/1/2016;Enhance QSB certification requirements - formally align to GM internal GMS BIQ standard - include performance thresholds and monitoring. Change to a Systems Based Audit Align Audit with BIQ Add Metrics similar to BIQ ;4;2016年BIQS1-5级要求;这29个要素对制造工厂来讲都是最基本的要求！ ;从质量表现和现场审核结果两方面对供应商进行评价！ ;BIQS vs. QSB+;审核打分方法;Top 10 not-meet from 10 months data;BIQS-1 Nonconforming Material / Material Identification 合格/不合格物料的区分 ;BIQS-2 Layered Audit 分层审核 ;BIQS-2 Layered Audit 分层审核 ;Level;BIQS-3 PFMEAs 过程失效模式和后果分析 ;1.失效模式识别不完全，没有识别所有的产品或过程要求对可能的失效模式进行分析;BIQS-4 PFMEAs - Risk Reduction Annual Review PFMEAs-风险降低和年度回顾 ;BIQS Requirement 关于反向FMEA Reverse PFMEA process is in place to identify new potential failure mode in the shop floor;BIQS-5 Bypass / Deviation Management 屏蔽/偏差管理 ;(例子：供应商Bypass分析);;BIQS Requirement 2.对正在实施的屏蔽应在每日分层审核中进行质量关注评审，并在管理层会议上进行回顾以减少或者消除屏蔽。屏蔽解除或正常工序重启时，要按照规定频次对重启工序进行验证.(例如：对于连续缺陷重启时要连续确认5件/对间歇性缺陷在一定时间内进行100%检查）;BIQS-6 Error proofing Verification 防错验证;要求： 所有防错设备在开班前(或者按控制计划规定的频次）要进行功能确认（失效或者模拟失效），以确认防错有效。防错验证用样件要有清晰标识。要保留防错验证的记录。 在有些情况下验证用的好件或坏件也要进行定期校准。;BIQS-7 Gage Calibration / Measurement System Analysis 量具校准及测量系统分析 ;BIQS-8 Fast Response Problem Solving Process 快速响应问题解决流程 ;BIQS-9 Team Problem Solving Process 团队合作解决问题的流程 ;BIQS-10 Quality Focused Checks 质量关注检查;BIQS-11 Standardized Work 标准化作业;BIQS Requirement All work is documented using a standard format and meets all safety, quality and element time requirements. ;;Standard Operation Sheet (SOS);Job Element Sheet (JES);BIQS-12 Process Change Control 变更管理;BIQS-13 Verification Station (Final Inspection / GP12) 验证岗位;BIQS-14 Change Control - Production Trial Run (PTR) 变更管理-试装配;BIQS-15 Andon System Implementation 按灯系统;BIQS-16 Alarm and Escalation 报警升级流程;BIQS-17 Visual / tactile / audible Controls 产品质量标准;BIQS-18 Visual / tactile / audible Standards - Communicated and Understood 产品质量标准的沟通和理解;BIQS-19 Pr