第三章Principle of MRP Working.ppt

MRP Benefits Increased customer satisfaction due to meeting delivery schedules Faster response to market changes Improved labor equipment utilization Better inventory planning scheduling Reduced inventory levels without reduced customer service Material Requirement Planning (MRP) Is an early attempt to develop an integrated MIS for the order fulfilment process By combining information... By integrating the inventory management information MRP (2) By introducing lead time information for purchased items and for manufactured items manufacturing and purchasing orders can be time phased to ensure delivery exactly when needed MRP (3) MRP II Systems deal with resource recent development in this area produced ERP ( Enterprise Resource Planning) Systems designed to support the order fulfilment process of an enterprise operating several factories warehouses and integrated logistic system a complex known as the supply chain The typical data file: the Master Production Schedule(MPS), the Bill of Material(BOM) inventory data The typical data file (2) Many MRP installations did not fulfil the expectations to improve the order fulfilment process. There are several reasons for the failure of MRP System: Quality of input data Team mutual understanding on how to use MRP The early MRP System dedicated files were used to store the data, as database technology were not available. The typical data file (3) The important data files in the early MRP applications were the following: The Master Production Schedule (MPS) Marketing information on actual customer orders and forecasts of future demand. Manufacturing information The typical data file (4) Purchasing information on supplier’s lead-time and the availability of purchased parts and materials in inventory and in the pipelines Cost information on the cost of manufacturing each independent demand item. Master Production Scheduling is an excellent example for the need to integrate the different aspects of the order fulfilment proces