焊接残余应力对喷丸强化应力场的影响.docVIP

Analytical Modelling of Shot-peening Residual Stress on Welding Carbon steel Surface Layer WANG Junqiang, HAN Jianmin*, LI Weijing, YANG Zhiyong, LI Zhiqiang, ZHAO Yingxin (School of Mechanical, Electronic and Control Engineering, Beijing Jiaotong University, Beijing 100044, P.R. China) Abstract: This investigation is devoted to study the residual stress distribution, by an analytical model, due to shot peening on the welding carbon steel surface layer. The initial welding residual stresses before shot peening were taken into consideration in this analytical model. The Hertzian elastic contact theory was used to get the elastic compression stress state after impact on the surface layer. The initial welding stress field and the shot peening stress field would superpose and the welding surface layer would yield based on the elastic-plastic evaluation, then the residual stress after shot peening can be achieved. The influence of initial welding residual stress on the stress distribution after shot peening was analyzed and discussed. A series of experiments was carried out and the residual stress on the welding surface was determined by X-ray diffractometer before and after shot peening. The calculation result of the analytical model is consistent with the experimental results. The critical shot velocities when welding surface layer yielded and reverse yielded were calculated. When the welded joint surface material reverse yield, the maximum compressive residual stress would not obviously increase with the increase of shot velocity, while the thickness of the compressive stress layer would be increased. Welding residual tensile stress can enlarge the thickness of the compressive stress layer at the same shot velocity when reverse yield appeared. Key words: analytical model; welding; residual stress; shot peening; stress distribution. 1 Introduction Residual stress generated in the welding joints is due to the non-uniform cooling process during welding. Some of the engi