软板技术介绍1.pptVIP

介電質材料(Dielectric Materials) PET Film ( polyethylene terephthalate) Standard Applications and uses Un-Clad or ED foil with a modified polyester adhesive. Very good heat resistance Good chemical resistance Typically used roll to roll 黏著材料(Adhesives for Bonding Flex) 補強板(Stiffeners) Metal Cores: aluminum,invar Epoxy with woven glass: FR4, Multifunctional, Tetrafunctional Polyimide Polyester 可作為軟板外層線路之保護層，具有曝光顯影之特性， 可形成細小結構圖形進行高密度零件組裝。 材料的利用率 (2) (Material Utilization) 雙面板（Double-sided Flexible Copper Clad Laminates） 雙面板基材使用聚亞醯胺 (PI) 作為底材，上下兩面各加一層銅箔 而聚亞醯胺與銅箔之間，又以有無接著膠分為二種規格，分別為有膠式 (3 layer) 和無膠式 (2 layer) 雙面板 Copper film Adhesive PI film Copper film Double sided laminate use PI as base material and each side add on on layer of copper foil. Base on with adhesive or without it, laminate was classified as two categories as 2 layer and 3 layer laminate. 基材板 (Laminates) PEN ( polyethylene naphthalene) Used for: In-dash automotive, battery flex, SIM cards, Printers Un-Clad or ED foil with a modified polyester adhesive Cost effective, Chemical resistant, better dimensional stability and moisture absorption than polyimide. Suitable for Soldering applications Can be used roll to roll or sheets. 保護膠片 Cover-lay Adhesive PI film 作為軟板外層線路之外表保護層，其結構分別為聚亞醯胺 (PI) 及接著劑兩層。 Cover layer was used as a protecting layer and material structure have PI film and adhesive both. 表護層 (Cover-Layer) Phenolic Butyral: Kapton HN, Upilex S Acrylic: FR( fire retardant) and modified, Kapton Kn. Epoxy: FR ( fire retardant) an modified; Apical***AV, PEN Film, PET Film. Polyimide Thermoplastic Film: All types of dielectrics, metals and stiffeners. Polyester: FR ( fire retardant) and modified All types of polyimide and polyester PEN film PET film 各種無膠軟板材料製程比較 (All Two Layer FCCL MFG Process Comparison) 濺鍍與電鍍 Sputtering Plating 銅面塗裝 Casting on copper 壓合 Lamination 化學銅與電鍍 Electro plating 加熱器 Heater 加熱器 Heater PI膠 PI varnish PI黏著層 PI adhesive 銅皮