CBN _山高复制品.ppt

Introduction PCBN tooling; Introduction to PCBN （简介） The advantages of using PCBN （PCBN刀具的优势） The Secomax Range （Secomax PCBN 产品种类） Tooling technology （刀具技术） PCBN turning（PCBN 车削） PCBN milling （PCBN 铣削） Summary （总结）;Introduction to PCBN PCBN 介绍 ;;;Estimated annual consumption (annual growth 14%) 估计每年消耗量（年增长率14%）;*Remaining Industries =8%;*Remaining Industries =8% 其他行业=8%; Polycrystalline Cubic Boron Nitride Second hardest material known to man Produced by HPHT synthesis in a 2 stage process By converting Hexagonal Boron Nitride (hBN) to Cubic Boron Nitride (cBN) at extremely high pressures and temperatures Then synthesising into a PCBN disc using cBN powders and a binder/catalyst such as TiN, TiC, Al PCBN does not react chemically with ferrous materials For machining hard steels and hard irons (45 – 70 HRC) For machining soft abrasive materials (cast iron) For difficult to machine materials (Inconel, HFA, WC); 聚晶立方氮化硼 已知材料中硬度仅次于金刚石的材料 在工艺的两个阶段通过高温高压生产 在非常高的压力和温度条件下，把六方氮化硼转化为立方氮化硼。 再将立方氮化硼粉末和粘结剂（如TiN,TiC,铝等）合成为聚晶立方氮化硼（PCBN）。 PCBN 不会和有色金属产生化学反应 用于加工硬度在45-70HRC的钢和铸铁。 用于加工硬度较低的耐磨材料，如铸铁。 用于加工难加工材料，如 Inconel, HFA, WC。;;Abrasion resistance;耐磨性;Cutting material hot hardness;切削材料红硬性;Main properties: Hot hardness Abrasion resistance;主要特性: 红硬性 耐磨性;PCBN characteristics;PCBN 的特性;methods of measurement may vary;methods of measurement may vary;Low;低;How does PCBN work?;PCBN如何工作;Hardness workpiece and temperature工件硬度和温度;;;2 mins;2 mins;;;cBN 粉末;cBN Powders;cBN 粉末;cBN Powders;cBN Powders;cBN Powders;cBN Powders;cBN Powders;cBN Powders;cBN Powders;cBN Powders;cBN Powders;cBN Powders;cBN Powders;cBN Powders;The advantages of using PCBN PCBN的优势 ;Hardended steels （淬硬钢） Pearlitic grey cast iron （珠光体灰铸铁） Chilled cast iron（冷硬铸铁） Sintered iron（烧结铁） Superalloys (Inconel 718)（超级合金） Manganese steels （锰钢） Powder metals (iron)（粉末金属，铁）;Automotive: e.g. grey cast iron in engine blocks or brake discs 汽车：如发动机缸体和刹车片所用的灰铸铁 Aerospace: e.g. shafts or combustion chambers in I