不分离型超声复合铣削系统稳定性研究 - 航空制造技术.PDF

RESEARCH 研究论文 不分离型超声复合铣削系统稳定性研究 * 赵 波，赵斌斌，张跃敏 （河南理工大学机械与动力工程学院，焦作 454000） [ 摘要 ] 为研究不分离型超声复合铣削系统的稳定性，讨论了超声复合铣削运动特性，建立了不分离型超声复合铣 削稳定性模型。利用半离散法对超声复合铣削稳定性进行研究，应用 MATLAB 软件进行数值分析并得出了超声 铣削稳定性叶瓣图。研究表明，不分离型超声复合铣削能提高普通铣削系统的稳定性，最大极限切削深度提高约 13.8%。利用钛合金材料进行超声复合铣削的试验验证，试验结果验证了理论模型与稳定性叶瓣图的正确性，同时也 验证了利用半离散法分析超声复合铣削系统稳定性的可行性。 关键词：超声复合铣削；半离散法；稳定性；叶瓣图 Stability Study of the Unseparated Ultrasonic Composited Milling System ZHAO Bo, ZHAO Binbin, ZHANG Yuemin (School of Mechanical and Power Engineering, Henan Polytechnic University, Jiaozuo 454000, China ) [ABSTRACT] In order to study the stability of the unseparated ultrasonic composited milling system, the kinetic charac- teristics of ultrasonic composited milling are discussed, and the stability model of unseparated ultrasonic milling is estab- lished. The semidiscrete method is used to study the stability of ultrasonic composite milling. The numerical analysis was carried out by using MATLAB, and the stability lobe diagram of ultrasonic milling was obtained. Research shows that the stability of ordinary milling system can be promoted by the unseparated ultrasonic milling system and the maximum cutting depth is increased by about 13.8%.The experiment of ultrasonic composited milling was carried out by using titanium alloy material. The correctness of the theoretical model and the stability lobe diagram was verified by the experiment.At the same time, the feasibility of using semi discrete method to analyze the stability of ultrasonic composited milling system is veri- fied. Keywords: Ultrasonic composited milling; Semi discrete method; Stability; Lobe diagram DOI: 10.16080/j.issn1671-833x.2017.05.087 高速铣削加工具有加工精度高、加工表面质量好、 稳定性极限图分为切削稳定区和非稳定性区 [1] ，从而选 生产效率高等优点，被广泛应用在国防、航空航天、模