sae4340 热处理与焊接制程之特性研究 - yoke.pdf

SAE4340 熱處理與銲接製程之特性研究 黃智威* 、謝輔晉、顏煥杰 、敖仲寧 Chih-Wei Huang* 、Fu-Jin Shie 、Huan-chieh Yen 、Jong-Ning Aoh, 國立中正大學機械工程學系 SAE4340 具有優異之硬化能及耐熱性，經淬火、回火熱處理可獲優異之高強度及韌性，可 超過SAE4130 強度35%以上，屬於超高強度鋼；因硬化能所致，在大尺寸厚件下機械性質也能 保有均勻分布，這些優異特性使此材料廣泛應用於國防及航太工業之發動機外殼、彈頭、傳動軸、 活塞桿、起落架齒輪及螺栓扣件等，甚至能使用在-130~480℃之環境中。但容易在熱處理後之銲 接加工中產生銲裂及脆化等問題。將4340 合金鋼熱處理達高強度鋼之機械性質後，按需求設計 不同工序進行 TIG 銲接製程與銲後熱處理特性研究，以及分析不同張力之銲材銲接或補銲後熱 處理特性。藉由硬度、拉伸、衝擊試驗、SEM 破斷分析等驗證多道次銲接製程與熱處理參數之 影響。 關鍵字：SAE4340 、機械性質、氬銲、熱處理 SAE4340 is a kind of structure steel, because it’s good quench hardenability and good heat resistance, it can exceed more than 35% of 4130 strength, it belongs to ultra high strength steel; Due to hardening ability, it also can be retained mechanical properties uniform distribution in the thick pieces of large size, these excellent properties make this material widely used in the defense and aerospace industry, engine casing, warhead, drive shaft, piston rod, landing gear and bolt fasteners, etc. Even used in the -130~480℃ environment, but easy to weld cracking and brittleness problems in the welding process. After doing heat treatment to let 4340 alloy steel achieve the mechanical properties of high strength steel. Design different kind of material common machining process to investigate the properties as-weld and after heat treatment, and analyze the properties after heat treatment using different welding materials with different tensile strength or after repair welding. By the hardness test, tensile test, impact test, SEM fracture surface analysis etc. to verify the effect of the multi-pass welding process and heat treatment parameters. Keyword ：SAE4340 、Mechanical properties 、TIG 、Heat Treatment 一、前言 (1) 由於SAE 4340 合金鋼優異硬化能所致 ，在大尺寸厚件下機械性質也能保有均勻分布，這 些優異特性使此材料廣泛應用於國防及航太工業之發動機外殼、彈頭、傳動軸、活塞桿、起落架