外啮合高阶分段变性椭圆齿轮虚拟插削与分析.PDF

第38 卷第3 期 Vol.38 No.3 井冈山大学学报( 自然科学版) 2017 年5 月 May 2017 Journal of Jinggangshan University (Natural Science) 76 76 井冈山大学学报( 自然科学版) 文章编号：1674-8085(20 17)03-0076-07 外啮合高阶分段变性椭圆齿轮虚拟插削与分析 *李 军，刘有余 (安徽工程大学机械与汽车工程学院，安徽，芜湖 241000) 摘 要：为了探索节曲线内凹的高阶分段变性椭圆 （斜）齿轮插削方法，基于外啮合非圆齿轮的运动特征和节曲 线规律，建立高阶分段变性椭圆直齿轮展成插削加工数学模型和插齿刀数学模型；利用计算机技术对高阶分段变 性椭圆节曲线凹凸性和凹凸部最小半径进行校验；构建直齿高阶分段变性椭圆齿轮齿坯等极角、齿坯等弧长和齿 坯等转角插削方案，设计斜齿高阶分段变性椭圆轮的齿坯和插齿刀附加运动，利用Solidworks 二次开发功能进行 仿真加工。虚拟插削结果表明节曲线内凹的高阶分段变性椭圆 （斜）齿轮能采用上述方法进行插削，相同插削效 率下，等弧长插削出的高阶分段变性椭圆齿轮齿廓精度一致，其余插削方案各齿廓精度有差异；斜齿轮插削附加 运动对齿向精度无影响。 关键词：高阶分段变性椭圆齿轮；外啮合；虚拟插削；二次开发；齿廓精度 中图分类号：TH 132.424 文献标识码：A DOI:10.3969/j .issn.1674-8085.2017.03.013 VIRTUAL SLOTTING AND ANALYSIS OF EXTERNAL HIGH ORDER SEGMENT DEFORMED ELLIPTIC GEARS * LI Jun, LIU You-yu (School of Mechanical and Automotive Engineering, Anhui Polytechnic University, Wuhu, Anhui 241000, China) Abstract: The slotting method of external higher order deformed segment elliptic gears with partial concave pitch curve was studied. Base on slotting features of non-circular gears and pitch curve principle of elliptic gears, the slotting model of spur gears and slotting cutter was built by using SolidWorks. We also verify the partial concave pitch curve and minimum radius of higher order deformed segment elliptic gears based on the computer technology. Some slotting schemes of spur gear were constructed, which includes the equal polar-angle of workpiece, the equal rotary-angle of workpiece and the equal arc-length of workpiece. The extra rotation of slotting and extra rotat