最新皮带跑偏问题处理及方法.doc

皮带跑偏原因及处理方法 导致皮带跑偏的主要因素 胶带的结构、类型和工作条件（机架地基出现不均匀沉降、风霜雨雪的影响） 由驱动和张紧装置所传递的功率和张力大小 胶带接头对准程度 非承载面存在灰尘和水 加载方向和落料点是否对中 各种跑偏原因及对策措施 所有胶带在机架的某一部位向一侧跑偏。 One or more idlers immediately preceding trouble point not at right angles to the direction of belt travel. 一个或多个拖辊在前述故障点上延胶带运动方向角度不正 Advance, in the direction of belt travel, the end of the idler to which the belt has shifted.? Square idlers.首先延着胶带运动方向，对胶带跑偏的哪一侧托辊进行方形校正 Conveyor frame or structure crooked. 皮带机架弯曲 Stretch string along edge to determine extent and make correction.　沿机架边缘拉一条直线来判断弯曲程度，然后进行校正。 One or more idler stands not centered under belt.一个或多个拖辊不正 Center them.? Same as above.校正拖辊 Sticking idlers. 拖辊粘滞 Clean and lubricate.清理和润滑拖辊 Belt runs off terminal pulley. Check terminal pulley assignment.? Check alignments of idlers approaching terminal pulley. Build up of material on idlers. 物料粘结在拖辊表面 Clean them.? Install cleaning device.清洗掉物料　　安装清理设备 Structure not level and belt tends to shift to low side. 机架不平导致皮带向较低一侧偏移 Level structure.调平机架 胶带的某一段沿整机向一侧跑偏。 Belt not joined squarely. 皮带接头不正 Square ends/resplice.调正接头 Bowed belt. 皮带弯卷 Tension it or replace.张紧皮带或更换 胶带在较长距离一段机架位置向一侧跑偏。 Load being placed on belt off-center. 落料点偏离皮带中心 Adjust chute and loading conditions so as to place load in the center of belt.调整溜槽或落料点使物料落在皮带中心 Conveyor frame or structure crooked. 皮带机架弯曲 Straighten it.调直机架 胶带无规律跑偏。 Belt too stiff to train. 皮带太硬无法调整 Use self-aligning idlers. Increase tension/conforms to crowns.? Use more flexible belt on replacement.采用自调偏拖辊　增大牵引力　用柔韧性好的皮带替换 Tilt troughing idlers forward, but not over 2 degrees.? Use more troughable belt. 槽形拖辊向前翘起，但不超过2度　需用更多的槽形拖辊 Combination of causes listed under Paragraphs 2 and 3. Correct loading first.? Other causes can then be identified and corrected. 首先调整落料点，然后再考虑其它办法 ? 整机纠偏顺序 The basic, and primary rule of tracking a conveyor belt is simply THE BELT MOVES TOWARD THAT END OF THE ROLL IT CONTACTS FIRST.检查胶带首要的、基本的原则是“胶带朝与托辊最先接触的一端运动” The NORMAL SEQUENCE of training is to start with the