大位移井超高抗扭双台肩钻杆接头的设计-天然气工业.pdfVIP

第37 卷第4 期 钻　井 工 程 · 89 · 大位移井超高抗扭双台肩钻杆接头的设计 祝效华　张 智 西南石油大学机电工程学院 摘　要　为解决大位移井钻杆接头剪切失效的突出问题，根据钻杆接头受扭时的变形协调关系，设计出一种高抗扭双台肩钻杆 接头，其结构特征为：主、副台肩长，螺纹锥度小以及牙底圆角半径大。首先基于虚功原理、Von Mises 屈服原则以及接触非线性理论， 建立该钻杆接头的三维数值仿真模型 ；然后利用正交优化方法，对其关键结构参数进行正交优化，获得了该钻杆接头关键结构参数 的最优组合为：锥度 1︰16、螺距6.55 mm 、导向面角度29° 、承载面角度28° 、牙高3.755 mm 。进而采用Abaqus 和Fe-safe 对比计 算了该钻杆接头与API 钻杆接头的承载性能和疲劳性能。结果表明：①该钻杆接头与API 钻杆接头相比，抗拉性能提高 10.65%，抗 扭性能提高62.5% ，抗弯性能提高2.75% ，抗压性能提高52% ；②该钻杆接头比API 钻杆接头的拉压疲劳寿命提高 1.19 倍，弯曲疲 劳寿命提高1.74 倍，扭转疲劳寿命提高550 倍，复合疲劳寿命提高28.79% 。结论认为，该钻杆接头在不降低抗拉能力、抗弯能力 和抗压能力的前提下可以大幅提高抗扭能力，可更好地满足大位移井的钻井条件。 关键词　大位移井　钻杆接头　剪切失效　抗扭能力　抗弯能力　正交优化　承载性能　疲劳寿命 DOI: 10.3787/j.issn.1000-0976.2017.04.011 Design of an ultra-high torque double-shoulder tool joint for extended reach wells Zhu Xiaohua Zhang Zhi (School of Mechanical Engineering, Southwest Petroleum University, Chengdu, Sichuan 610500, China) NATUR. GAS IND. VOLUME 37, ISSUE 4, pp. 89-97, 4/25/2017. (ISSN 1000-0976; In Chinese) Abstract: Drill pipe joints in extended reach wells often suffer a shear failure. In view of this, an ultra-high torque double-shoulder tool joint was designed according to the deformation compatibility relation of the drill pipe joint under torque. It is structurally characterized by long main and secondary shoulders, small thread taper and large fillet radius of bottom tooth. First, a 3D numerical simulation model was established for this tool joint based on the principle of virtual work, the Von Mises yield criterion and the nonlinear contact theory. Second, orthogonal optimization was performed on its key structural parameters by means of the orthogonal optimization method. The optimal combination of key structural parameters of this tool join