铝合金铸造充型过程气体和氧化膜卷入数值模拟研究进展.pdfVIP

维普资讯 学兔兔 Apr．2008 V01．57 N0．4 ·321· 铝合金铸造充型过程气体和氧化膜卷入的 数值模拟研究进展 李帅君，熊守美 (清华一东洋铁铝合金成形技术研究开发中心，清华大学机械工程系，北京100084) 摘要：铝合金铸造充型过程中，由紊态自由表面引起的气体和氧化膜卷入直接决定了铸件中气孔缺陷和氧化膜夹杂的 分布，对于实际铸件的力学性能有着重要的影响，Campbell在该领域进行了系统而又深入的研究，提出了一整套相关 的理论。近十年来，有关铝合金铸造充型过程气体和氧化膜卷入的数值模拟已逐步发展成为铸造缺陷数值模拟领域一 个新兴的研究热点，文中简要介绍了Campbell的氧化膜卷入理论，在此基础上总结了在气体和氧化膜卷入数值模拟领 域国际上的发展概况，同时指出了目前研究中仍然存在的一些问题和未来的发展趋势。 关键词：铝合金；充型过程；自由表面；气体和氧化膜卷入；数值模拟 中图分类号：TG292；TG244 文献标识码：A 文章编号：1001—4977(2008)04—0321—05 Research Progress on Modeling and Simulation of Air and Oxide F-Im Entrapment During Mold Filling of AIuminum Casting LI Shuai-jun，XIONG Shou—mei (Tsinghua—Toyo RD Center of Magnesium and Aluminum Alloys Processing Technology． Department of Mechanical Engineering，Tsinghua University，Beijing 1 00084，China) Abstract：Gas porosities and oxide fiIm inclusions have significant influence on the mechanicaI properties of aluminum castings．These defects are mainly caused by the foIding—in of the liquid su—：ace during the mold filling stage．Professor Campbell attributes the entrapment of the air and the oxide f¨m to the turbulent phenomenon of．the Iiquid SUrface and has made intensive research in this field．This paper briefly introduces Campbell。S contribution to the mechanism of oxide fiIm entrapment of the Iiquid meta1．and then makes an effort to review the progress of the modeling and simulation on entrapment defects which has received more and more attention in recent years． Key WOrds：aluminum alloy；mold filling；free surfac