Y7150型500毫米锥形砂轮磨齿机减速箱及床身设计.doc

Y7150型500毫米锥形砂轮磨齿机减速箱及床身设计 摘 要 Y7150型500毫米锥形齿轮磨齿机用于磨削直齿和斜齿圆柱齿轮的齿面，它适合于成批和小批量生产。 Y7150型磨齿机是根据滚切法来工作的，亦即渐开线齿形是由代加工齿轮与一形成齿条的砂轮作相对滚动（无滑动）而形成的 拟定传动方案就是根据工作机的功能要求和工作条件，选择合适的传动机构类型，确定各类传动机构的布置顺序以及各组成部分的连接方式。 电动机的选择包括选择类型，结构型式，容量和转速，并确定型号。 齿轮应按照使用时的工作条件选用合适的材料。齿轮材料的选择对齿轮的加工性能和使用寿命都有直接的影响。 速度教高的齿轮传动，齿面容易产生疲劳点蚀，应选择齿面硬度较高而硬层较厚的材料；有冲击载荷的齿轮传动，轮齿容易折断，应选择韧性较好的材料；低速重载的齿轮传动，轮齿容易折断，齿面易磨损，应选择机械强度大，齿面硬度高的材料。 材料的机械性能包括强度、硬度、塑性及韧性等，反映材料在使用过程中所表现出来的特性。齿轮在啮合时齿面接触处有接触应力，齿根部有最大弯曲应力，可能产生齿面或齿体强度失效。齿面各点都有相对滑动，会产生磨损。齿轮主要的失效形式有齿面点蚀、齿面胶合、齿面塑性变形和轮齿折断等。因此要求齿轮材料有高的弯曲疲劳强度和接触疲劳强度，齿面要有足够的硬度和耐磨性，芯部要有一定的强度和韧性。 Y7150 500 MM CONE-SHAPED GRINDING WHEEL TYPE GEAR BOX AND BED DESIGN ABSTRACT Y7150 500 mm cone type gear grinding machine is used for grinding tooth surface of spur or helical gear, it is suitable for batch and small batch production. Y7150-type grinding machine is based on the work of rotary cutting method, which is the involute which is formed on behalf of processing gear and a rack of wheel for the rolling (no sliding) formation of Niding transmission scheme was based on functional requirements of the work machines and working conditions of transmission to choose the right type,then determine the layout of various types of transmission order and connection of components . Motor options include selection type, structure type, size and speed, or determining the type. Gear should be in accordance with the working conditions of use appropriate to choice materials. Gear material selection and processing performance of the gear has a direct impact on its life. Teaching high speed transmission, prone to tooth surface fatigue pitting, tooth surface hardness should be selected higher and thicker hard layer of material; the impact load of gear, easily broken tooth, should choose the material toughness; low-speed heavy gear transmission, easily broken tooth, tooth surface easy to wear, should be selected mechanical strength, tooth surface hardness of materials. Mechanical pr