毕业论文-钻杆热处理机床及控制系统设计.docVIP

钻杆热处理机床及控制系统设计 摘 要 ：随着经济的快速发展，石油需求日益增加，采油行业蓬勃发展，对石油钻杆的需求也不断增加。为提高钻杆的各项性能，普遍作法是对钻杆进行全长热处理(淬火+高温回火)。本课题主要对钻杆热处理机床各个主要系统进行设计改造。文章介绍了国内外感应热处理的现状和发展趋势，并对感应热处理的原理以及机床结构进行了介绍。本次设计主要以过去老式的热处理机床为基础找到其中的不足加以改造，结合设计任务对部分机构进行了重新设计，如采取新的钻杆旋转系统传动方式、加入速度闭环控制，同时对部分辅助零件和部件进行了设计计算。 本次设计的机床结构简单、制造成本低、维护方便。可进行单根钻杆热处理特别适合大批量连续生产。本机床不仅适合钻杆的热处理同时还可进行其他直径60--140mm长度3600--10400mm的管材及杆件的热处理。 关键词：热处理；钻杆；速度控制；旋转系统 The Design of Machine and its Montrol System for Heat Treatment Abstract ：With the economic development,demand of oil is increasing , oil industry is growing, and the demand for drill pipe is increasing.Drill pipe in general practice is to conduct full heat treatment (quenching and tempering)To improve the performance of drill pipe. The main part of subject is to design each of the major system of heat treatment machine. This paper introduces the situation and development trend of heat treatment all over the world ,and the principle of induction heat treatment and machine tool structure is introduced. This design is based on the old type of heat treatment machine,found its deficiencies and modify it,According to the design task some parts of the body has been redesigned, such as new transmission mode of drill pipe rotation system , speed control, and the part of the supporting parts and components. The structure of this machine is simple, the cost is low, and it is easy to be repaired. This machine can treat a single drill pipe but it is particularly suitable for mass production. This machine not only for the drill pipe heat treatment also for other diameter 60 - 140mm length 3600 - 10400mm pipe and bar heat treatment. Key words: heat treatment ;drill pipe; speed control;rotating system 目 录 1 绪论 1 1.1 课题意义 1 1.2 金属热处理淬火技术简介 2 1.3 国内外发展现状 2 1.4 系统设计原则 5 1.5 主要设计内容 5 2 钻杆热处理机床系统选择 6 2.1 机床总体布局 6 2.2 热处理机床各部分原理 6 2.2.1 热处理机床旋转系统 6 2.2.2 钻杆进给滚道 8 2.2.3 速度闭环控制系统 8 3 机床旋转机构设计计算 11 3.1 电机选择 11 3.1.1 旋转机构电机类型的选择 11 3.1.2 旋转机构电机电机容量及转速的确定 11 3.2 减速箱的选择 12 3.