基于PLC的物料均化系统.docVIP

基于PLC的物料均化系统 摘 要 本课题根据生产工艺要求，结合当前自动控制技术的发展状况，提出了基于可编程序控制器(PLC)的物料均化系统的设计方案。本文首先根据工艺流程分析，制定了该系统的物料输送和计量方案如下：（1）固体物料采用电子皮带秤输送和计量。（2）液体物料计量采用电磁流量计。（3）固体物料的喂料量通过PLC模拟量模块反馈的4-20mA电流给变频器，改变调速电机的速度。（4）液体物料的喂料量通过PLC模拟量模块反馈的4-20mA电流给电磁调节阀，改变电磁调节阀的开度。 其次，本文又分析了变频调速系统的工作原理和变频调速的优点。根据对该系统的整体分析，详细设计了该物料均化系统的供电系统图、开关量输入与输出、模拟量输入与输出、I/O地址分配表、变频器接线端子图。 随着自动化技术的发展，在自动控制系统领域形成了以PLC、机器人、计算机辅助设计/计算机辅助制造（CAD/CAM）为三大支柱的现代工业自动化，其中用PLC设计自动控制系统已成为世界潮流，世界上很多PLC的生产厂家在进行PLC的研究。本设计主要采用西门子（SIEMENS）公司的S7-200系列小型PLC为主要工具简单、明了地设计出物料均化系统的梯形图，完成了物料均化系统的控制过程。 关键词：PLC，物料均化，变频器，梯形图 The Materials are based on PLC System ABSTRACT On the basis of the Production Technology requirements, this subject combined with the current automatic control technology development and proposed a design project based on materials homogenizing system of programmable logic controller (PLC). First , according to the analysis of process flow, it makes a plan for the material handling and metrology, such as: (1) solid material using e-belt transfering and metering. (2) liquid materials measurement using electromagnetic flowmeter. (3) the feed amount of the solid materials is though PLC analog module which feedback 4-20mA current to the frequency converter, and then change the speed of adjustable speed motor. (4) the feed amount of the liquid materials is though PLC analog module which feedback 4-20mA current to magnetic regulating valve, and then change the opening degree of the magnetic regulating valve. Secondly, this article also analysised the working principle and advantange of the frequency control system. In the basis of the systems overall analysises, we perform particular design for the power supple of the materials homogenizing system，digital input and output, analog input and output ,I/O address allocation table and the schematic diagram of the inverter connection terminal. As the development of the automation technology, it formed the modern industrial automation which the three pillars are PLC, robotics, compute