带纵向内筋的薄壁筒形件旋压成形过程的数值模拟.docVIP

带纵向内筋的薄壁筒形件旋压成形过程的数值模拟 摘 要 旋压工艺作为一种连续的局部逐点变形的塑性加工工艺，可生产出高强度、机械性能优良的精密复杂零件，广泛应用于航空、航天、军工等金属精密加工技术领域。滚珠反向旋压作为旋压技术的一个重要组成部分，它在制造带纵向内筋的薄壁筒形件中，显出了独特的优越性。在实际生产过程中，工艺参数通常按照经验设定，并且需要多次试件，调整参数，才能进行生产加工，很难保证加工质量和生产效率。 本文根据有限元理论，在对带纵向内筋的筒形件滚珠旋压工艺特点进行深入分析的基础上，有效地处理了滚珠加载和边界约束等条件，并对坯料、芯模和滚珠进行了模型化处理。建立了符合实际的筒形件滚珠旋压反旋的三维有限元型。 通过模拟，获得了滚珠旋压稳态下的金属的流动规律。并获得了稳态变形时的应力和应变各分量的分布图，利用这些分布图解释了滚珠旋压时的变形机理和隆起、扩径、缩径等缺陷产生的原因。在进行旋压模拟过程中，通过调整影响结果的工艺参数，分析各参数对成形旋压力、等效应力和内筋成形高度的影响。为旋压工艺参数的选择和优化提供了依据。 关键词：滚珠旋压；纵向内筋；筒形件；有限元法；数值模拟；工艺参数 The numerical simulation of spinning deformation of thin-walled tube part with longitudinal inner ribs Abstract Spinning process as a point by point for the local deformation of the plastic processing technology, can produce high strength, excellent mechanical properties of complex precision parts, which is widely used in aviation, aerospace, military and other metal-precision machining technology. Backward ball spinning technology as an important part of it in the manufacturing thin-walled tube part with longitudinal inner ribs showing the superiority of the unique. In the actual production process, the process parameters are set in accordance with the experience and the need to sample several times, adjusting the parameters, in order to carry out production and processing, it is difficult to guarantee the processing quality and production efficiency. In this paper, based on finite element theory,in the thin-walled tube part with longitudinal inner ribs with spinning ball-depth analysis of process characteristics on the basis of the ball to deal effectively with constraints such as load and boundary conditions, and billets, and the ball for core module treatment model. Established in line with the actual ball spinning tube anti-rotation of three-dimensional finite element model. Through the simulation, the ball was spinning under the steady-state flow of the metal. And when the steady-state deformation of the stress and strain distribution of the component, use the dis