[理学]磨光机液压系统及PLC系统设计.docVIP

磨光机液压系统设计 摘要 钢轨磨光机是一种将材料进行表面打磨的设备，传统的钢轨磨光机大多数采用机械传动的方式来传递运动和动力，容易振动，结构复杂，噪音大，传动效率低，难以保证零件的加工质量和精度。将液压传动应用于钢轨磨光机中，将改善能源利用方式，易于实现过载保护、无级调速，降低噪声，控制方便，安全可靠。同时对提高工作效率、加工精度、优化机器性能和改善工作环境等方面都有重大意义。并用PLC控制电气部分，实现钢轨磨光机是机械、电气、液压三者紧密联系，结合的一个综合体。 本论文主要阐述了钢轨磨光机液压系统的设计和PLC控制的设计过程，包括液压系统的工况分析和负载分析，液压系统图的拟定、液压系统性能的验算、PLC电气控制原理图的设计和液压系统的仿真。 关键词：钢轨磨光机，液压系统，PLC电气控制，系统仿真 The Design of the Hydraulic Pressure System for Rail grinder Abstract The first part is the design of rail grinders hydraulic system, which requires to the movement of vertical grinding feed, swing, and belt adjustment. In the hydraulic drive mechanism, the pump source is selected triple gear pump oil. Three pump pressure adjustment and unloading through the relief valve companied together and two four-way solenoid valves, relief valve to achieve; the pump pressure can be displayed by pressure gauge. When a working cycle completed, grinding, swing and belt adjustment action to occur simultaneously. In order to eliminate the process of grinding belt locking, belt, grinding and grinding capacity are not enough for that big issues such as the oil in the hydraulic cylinder placed in the way electro-hydraulic proportional and the method set by the proportion of incremental pressure . The second part is an electricity control which is applied the PLC with traditional electric appliances to keep in touch with the machine control system ,which has the dependable high, the logic function and has the ability of small physical volume ,so it can do on-line modification control procedure, in addition, it has long range correspondence net function, which is able to connect with calculator, and can deal with measure to the emulation the proceeding controls, when having the high speed count to control with to wait the excellent function .The PLC is chose to use Siemens series S7-200 CPU224 type made in Germany. Keywords：　 Hydraulic system， Rail grinder， PLC control 目录 1 绪论 1 1.1 液传动的概压述 1 1.1.1 液压传动发展 1 1.1.2 液压传动在机械行业中的应用 1 1.1