不锈钢表面氩弧熔覆WC涂层工艺及组织研究.docVIP

摘 要 本文以WC粉、Ni60粉为原料在1Cr18Ni9Ti表面采用氩弧熔覆技术制备出耐磨熔覆涂层。研究了熔覆电流、熔覆速度、涂层厚度及粉末配比对熔覆涂层组织及性能的影响；利用光学显微镜、扫描电镜（SEM）、X射线衍射仪（XRD）分析了涂层的组织结构，利用显微硬度计和滑动磨损试验机对熔覆涂层的硬度和摩擦磨损性能进行测试。 优选出了最佳配比（WC：Ni60=1：2）和最佳工艺参数：熔覆电流110A，熔覆速度8mm/s，涂层厚度1.2mm。 研究结果表明：熔覆层与基体结合良好，无裂纹、气孔等缺陷；熔覆层显微硬度最高值可达1050HV，熔覆涂层的耐磨性是1Cr18Ni9Ti不锈钢基体的15倍，且随着WC含量的增加，耐磨性能也相应提高，在磨损过程中并没有WC颗粒脱落的现象。通过对磨损形貌的分析，熔覆涂层的磨损机理是磨粒磨损，氩弧熔覆涂层在室温干滑动磨损条件下表现出了优异的耐磨损性能。 关键词：氩弧熔覆；；显微组织In this paper, using WC powder, Ni60 powder as the raw material in the 1Cr18Ni9Ti surface by argon arc cladding technology preparation of the cladding layer. By means of optical microscope, scanning electron microscope ( SEM ), X ray diffraction ( XRD ) were observed and analyzed the structure of the coating, micro hardness, study of cladding parameters on the cladding quality influence. The use of sliding wear test machine, coating on friction and wear properties of. Optimum ratio ( WC:Ni60=1:2) parameters: cladding current of 110A, cladding rate of 8mm/s, coating thickness of 1.2mm. Research results show that: the cladding layer with good adhesion, no cracks, defects such as pores; cladding micro hardness maximum is 1050HV, cladding coating wear resistance is 15 times of 1Cr18Ni9Ti stainless steel substrate, and with the increase of WC content, wear resistance also increased, in the process of wear particles and no WC the phenomenon of falling. The worn surface morphology analysis, cladding coating wear mechanism is abrasive wear, argon arc cladding coating at room temperature under dry sliding wear condition showed excellent wear resistance. KeyWords: argon arc cladding; powder WC; micro hardness; microstructure; wear mechanism 目 录摘 要 I Abstract II 第1章 绪论 1 1.1 表面熔覆技术 1 1.1.1 氧乙炔火焰熔覆技术 2 1.1.2 感应熔覆技术 2 1.1.3 激光熔覆技术 3 1.1.4 等离子熔覆技术 3 1.1.5 氩弧熔覆技术 4 1.熔覆材料的选择 5 1.2.1 Ni基合金粉末 6 1.2.2 Co基自熔性合金粉末 6 1.2.3 Fe基自熔性合金粉末 6 1.2.4 陶瓷粉末 7 1.2.5 复合粉末 7 1. 本论文研究的目的、意义和主要内容 8 1.3.1 研究的目的和意义 8 1.3.2 研究的主要内容及技术路线 8 第2章 试验的材料和方法 10 2.1 试验的材料 10 2.1.1 母材金属 10 2.1.2 熔覆材料 10 2.2 熔覆层的制