548.MG200460-WD型双电机采煤机截割部设计推荐.doc

摘 要 MG200/460-WD型采煤机是一台采用多电机驱动、电机横向布置，采用非机载方式变频调速的无链（Eicotrack）电牵引新型采煤机。该采煤机适用于煤层厚度 1.0～1.9m，工作面倾角≤25P0P(两象限变频器)或者≤45P0P(四象限变频器)，煤层可有一定仰俯角，煤质中硬(f ≤4)的煤层中开采，能够配套(630)、730、764 等运输机，在综合机械化采煤工作面完成落煤与装煤。采煤机在工作面按斜切方式自开缺口，双向穿梭式采煤。 采煤机各部份按组装可分为机身及牵引部，截割部，电气控制及调速设备，液压调高系统，冷却喷雾系统，辅助装置等。 本说明书主要介绍了采煤机截割部的设计计算。MG200/460-WD型采煤机截割部主要是由一个减速箱和四级齿轮传动组成，截割部电机放在摇臂内横向布置，电动机输出的动力经由三级直齿圆拄齿轮和行星轮系的传动，最后驱动滚筒旋转。截割部采用四行星单浮动结构，减小了结构尺寸，采用大角度弯摇臂设计，加大了过煤空间，提高了装煤效果。 在设计过程中，对截割部的轴、传动齿轮、轴承和联接用的花键等部件进行了设计计算、强度校核和选用。本说明书主要针对主要部件的设计计算和强度校核进行了叙述和介绍。 此外，还对MG200/460-WD采煤机的使用与维护进行了说明，以便能更好的发挥该采煤机的性能，达到最佳工作效果。 关键词：采煤机；截割部；减速箱；行星轮系；传动齿轮；设计 Abstract MG200/460 - WD type coal winning machine is a using motor drive, motor horizontal layout, using the way of airborne inverter Eicotrack chain (new) in electrical traction shearer. This machine is suitable for coal seam thickness 1.0 ~ 1.9 m, face 25P0P acuities Angle two quadrant inverter) or (45P0P acuities quadrant (coal), frequency converter, can have certain Yang bow Angle of coal hard (f) in more than 4 coal mining, can complete (6.3), 73, 133 etc, the comprehensive mechanized transport coal mining face complete loading. The coal mining machine in the face by crosswise way since open, two-way shuttle type coal. The coal mining machine parts assembly can be divided according to the airframe and traction, cutting part, electrical control, hydraulic control equipments and system, cooling system, auxiliary device spray. This manual mainly introduces the coal mining machine cutting part design calculation. MG200/460 - WD type coal winning machine cutting part is mainly composed of a gear reducer and 4, cutting part motor on horizontal layout, motor rocker within the power output by triple straight tooth planetary gear transmission round on the drive, and the final drive roller rotation. Cutting part adopts four planets sheet floating structure, reduce the size of large Angle, structure design, increase the rocker bend over coal space and improves coal loading effec