NPI（新品试制）作业流程.ppt

Agenda Product Life Cycle (PLC) Dell NPI Definition PCBA OEM/ODM NPI Procedure RYG, DFM, S/L Report in NPI 專業術語介紹 Q&A Dell NPI Definition OEM & ODM difference * NPI流程簡介 EMDIII 檢測 張 念 2010.08.25 Product Life Cycle (PLC) RFQ NPI RTS MP EOL 客戶 Market Market Market Product Life Cycle (PLC) DFM ECO HVM EOL BU UT PT ST Qual Pilot S/L BU (Bring Up board assembly level build) UT (Unit Test board assembly level build) PT (Product Test board assembly level build) ST/Qual (A-rev candidate. System Test/Qual board assembly level build) Pilot/Safe Launch (A - rev assembly build) OEM ODM DELL MPM 生產作業 ESI R&D DFx Lead: ESI Support: PE DFx Lead: PE Support: ESI OEM ODM Design Lead: DELL Support: other Design Lead: R&D Support: DELL BU ? UT ? PT ? ST ? Qual Build ? Pilot Build ? RTS ? MP 樣品制作 1.樣品制作 2.產品驗証 3.新制程開發及驗証 試產及量產,模擬量產條件 為批量生產做准備 1.文件﹑程式﹑治具 2.人員培訓 3.制程微調 4.新產品試產中 出現的問題的解決 PCBA OEM NPI Procedure PM發出NPI Checklist 召開NPI Open Meeting 生產前一周由PE主導召開產前會議 NPI check list RYG Report CCL : Critical Component List L/T : Lead Time PO : Purchase Order WDN: Weekly Delivery Notice Consign Material : 客戶直接購買并送到CM的物料 Upside: 加量 DSI: Days Sales Inventory ETD: Estimate To Delivery ETA (Dock Date): Estimate To Arrival DFM in NPI ·??Higher quality ·??Reduced lead times ·??Lower labor and material costs ·??Higher first pass yields Minimized environmental impact Dell BOM HH BOM Prog list Material Purchase SOP Loading list Tiptop BOM Shipment Work Order Custom BOM Production IQC Inspect BOM的轉換和作用 Dell BOM Gerber File Assembly Drawing Schematic HH BOM SMT Stencil SMT 比對板 原始流程 PTH 載具 組裝治具 SMT 程式 關鍵元件Datasheet Profile 設定 SOP BOM的轉換和作用 * * *