拧紧基础知识--生产线气动扳手管理必备.pptVIP

美国英格索兰公司拧紧基础知识 POSITIVES正版的 High power to weight ratio重量比率高 Fast快速（速度快） No Reaction没有反应 Non Technical Maintenance非技术维修 Compact体积小 Inexpensive价格适中 NEGATIVES盗版的 Little or No control半受控或不受控 Noisy有噪音 High Vibration高振动 Once pre set torque is delivered to the joint, Clutch spring gets compressed triggering the mechanism to shut off air supply to the motor, providing excellent repeatability.一旦预先设定的扭矩传递到结合处，离合器弹簧压缩，触发空气供应切断机制运行 ，并能重复性工作，且效果优良。 电动拧紧机 POSITIVES Accurate Low Noise Clean Closed - Loop Feedback Ergonomic Low Running Cost Can be interfaced with PLCs and BCRs NEGATIVES High Initial Investment Torque Reaction Two hand operation (angle tools) 拧紧机控制柜 拧紧工具选择 拧紧工具选择综述 Reliable bolted joints are dependent on many factors: Fastener quality and type Consistency of joint materials Assembly tool used Assembly method or strategy Operator Influence Frictional Scatter Maintenance of bolt clamp load Tool and assembly method selection should occur early in the design process to be most effective 扭矩测量术语 静态扭矩 - Torque Value That Exist Without Producing Rotation in a Fastener - Used Only as an Indication of a Minimum Torque 扭矩测量 “标记法 Back-to-the-Mark” 准确度 : 高 方便性/速度 : 低 Mark then loosen Bolt. Tighten Back to Original Position标记后柠松螺栓，再拧紧回初始位置。 Truly Checks Dynamic Tightening Torque切切实实的检查动态拧紧扭矩 Works Only in Tapped Holes这种方法仅仅用在各塞孔处 Time Consuming耗费时间 扭矩测量 “Off-torque” 准确度 : 低 方便性/速度 : 中 Measure Peak Loosening Torque测量松动扭矩的峰值 Measurement of Off-Torque Does Not Relate Accurately to Tightening Torque Off-Torque紧固扭矩的测量方法缺乏准确性 扭矩测量 带响声手动扭矩扳手 准确度 : 低 方便性/速度 : 高 Apply Torque Until Wrench Clicks at Set Torque扳手点击所设扭矩之前的扭矩为适合扭矩 Not a Real Audit Method -- Basically a Torque Re-Application Method不是一种真正的审查方法,基本上是一种扭矩再应用检测 Only Gives Assurance That Inspected Fastener Has Been Tightened只能用来检测早先紧固件的紧固情况 扭矩测量 扭矩手动扳手 准确度 : 低 方便性/速度 : 中 Apply Torque Until Operator Senses Movement操作人员能够感应到移动之前的扭矩为适合扭矩 Read Peak Torque on Tool I