控制阀结构与维护.pptVIP

* 现行的维护方式主要分为： 1。故障维修 缺点：紧急时候的手段，必须的备件和施工条件要具备，容易造成停车。（所有手段的后备） 2。巡检或定期维修（预防性） 缺点：浪费了大量的人力和物力，资源后期投入较大，有风险性，停车存有可能（大部分用户） 3。可预测性检修（高级智能设备） 缺点：先期投入较大，管理和学习难度也高，但后期优势明显。（部分大客户，如BP和赛科） 以上3种都有应用者，并逐渐向第3方案靠拢。 * 问题？？ * 谢谢！！ Showing the important of good control on the overall loop , what will be the impact of a poorly control final control element VS a final control element that is with Digital Valve Controller (DVC), Since customer invested a lot on System to have good control capabilities and also on transmitter which is doing 0.04% control , so it will be justifiaable if valve control can be improve, Highlight the graph on the right hand to show improvement when using Smart positioner. This is the valve Signature which shows the valve information when the valve at it optimum performance, that is during commissioning stage and the Valve Signature for the same valve but during the schedule shutdown. Note that the valve travel is elongated which cause by the damage to the seat. The results can be overlapped for better visualization. 1 Comparison of the Step Response test which shows the overshooting due to high positioner gain and the result (red line) after the gain has been properly tune. Similar the Valve Signature graph, the results can be overlapped for comparison. Comparison between the good Dynamic Error Band graph during commission and the one due to galled bearing which show the hunting at the closing end the valve plug galled against the seat. Similarly, the results can be overplayed for comparison. Besides the Performance Diagnostics (on-line), there are many other tools we can use to detect problems that might occur when the valve in service. One of them is the alert monitoring where any of the alert can be set to prompt the operator if the condition is not met. A more versatile tool is the “Event Messenger” where the alerts can be re-rout via email or SMS message. This will free the operator from the computer station as well as enable the engineer