鳄鱼式液压剪切机及其控制系统的分析-analysis of crocodile hydraulic shears and their control system.docxVIP

山东科技大学硕士学位论文摘 山东科技大学硕士学位论文 摘 要 摘 要 废钢的再生利用为国家节省了大量资源和能源，符合经济可持续发展的要求，具有 极好的社会效益和综合经济效益。剪切机属于废钢加工设备中的一种，在废钢铁回收加 工工业中发挥着重要的作用。但目前国内研制生产的剪切机产品性能低、自动化程度不 高，无法满足用户的需求。本文针对鳄鱼式液压剪切机的研究与设计，将有利于我国废 钢加工设备的发展，对于废钢回收企业及我国经济的发展都将具有重要的意义。 本论文首先分析了剪切机的发展现状，阐述了其剪切原理。确定了剪切机系统的总 体设计方案，剪切机整机系统包括主机、送料装置和控制系统三部分。对剪切机的主机 进行了详细的结构参数和力能参数计算，根据剪切机的工作特点，完成了液压系统的设 计及有关参数的计算；提出了以板式输送机作为剪切机的送料装置，并采用电磁离合器 和接近开关来实现送料装置的间歇运动和物料的定长剪切；为了使输送机顺利的将物料 输送到剪切工作台，本文设计输送机工作面高出剪切工作台一定高度并在输送机底座加 装弹簧，以减轻剪板对输送机的挤压力。 基于剪切机的工作特点及安 全控制要求，作 者设计了以 德国西 门子公司的 S7- 224PLC 为核心的控制系统，代替原来的继电器 —接触器系统。详细分析了控制系统硬 件设计原理，进行了强电部分及控制回路设计；根据剪切机的控制要求，对控制系统进 行了软件设计，作出了控制程序流程图，并对此控制系统进行了软件的模拟试验。 关键词：剪切机，送料装置，电磁离合器，接近开关，PLC，控制系统 ABSTRACT Recycling of scrap steel, saved a lot of resources and energy for the country, met the economic requirements of susta inable development, had excellent socia l and economic efficiency. Shearing machine was a kind of scrap equipment, pla yed an important role in the scrap steel recycling industry. However , the shearing machine that made and designed in china had low performa nce, and had not high degree of automa tion, unable to meet the needs of users . The crocodile type hydraulic shearing machine that studied and designed by this paper, will be conducive to the development of Chinas scrap processing equipment, and will be have a great significa nce for the scrap recycling business and economic development in China. This paper first analyzes the current development of shearing machine, and expounds the principle of shearing. The scheme design of shearing machine system was determined, and the whole shearing machine system included three parts: host, feeding device and control system. Had a detailed struct ural and power parameters calculation for shearing machine host, according to the shearing machine’s character ist ics, the author completed the design of hydraulic system and calculation of the hydraulic system parameters ; the author proposed that the HYPERLINK dict://key.0895DFE8DB67F9409