螺杆压缩机齿轮断齿分析（Gear break analysis of screw compressor）.docVIP

螺杆压缩机齿轮断齿分析（Gear break analysis of screw compressor） The operation and application of operation and maintenance! #$% () ) *+% #)%), # Gear break analysis of screw compressor Shanghai Jiao Tong University (Shanghai) 200030) Xue Feng [Abstract] according to the problem of gear breaking of drive gear of screw compressor in a foreign brand, the relevant reasons for failure mode analysis are put forward A practical solution to the problem. Failure analysis; gear broken; gear box; fatigue; fracture I. Preface A foreign brand screw compressor factory within a year, and even short Gear break occurred within two months, and all the broken teeth occurred 90kW to Within the 160kW series, according to market feedback, the break rate is as high as 8%. Whats surprising is that the other gears are in the raw material The material, the processing technology and the heat treatment process are completely in line with the gear breaking gear However, abnormal tooth fracture was not found. First, the geometric size and shape of the broken gear and the existing stock gear Error accuracy was examined, and no extra difference phenomenon was found, followed by the fracture teeth The chemical elements, metallographic structure, surface hardness and hardness gradient of the wheel were carried out The inspection results are all qualified. All this information indicates that gear breaking is only the outer part of the problem Performance, the real reason needs to do more in-depth analysis and research. Two 、 transmission structure analysis 90 ~ The driving gear of 160kW series compressor is centering at both ends. right The spindle passes through the main shaft SKF The 22315E self-aligning bearing is positioned in the gear box case The utility model is further connected with an electric motor through a flexible coupling. Left end pass SKF The UN2308ECJ cylindrical bearings are positioned on the driven screw of the head. Driven screw The rod passes through the nose case opening NU315E - TVP2 bea