ci9steps持续性改进.pptxVIP

CONTINUOUS IMPROVEMENT PILLAR持续改进的要点The primary aim of this pillar is to此 要 点 的 主 要 目 的 是determine the root cause of the problem 在 消 除 16 种 主 要 的 错 误 in eliminating the 16 major losses时 找 出 问 题 的 根 本 原 因SCOPE OF C.I.持续改进的范围Continuous Improvement activities encompass all the 持续改进活动包括:在消除16 种主要的错误过程中8 TPM pillars in eliminating the 16 Major Losses.的所有 8 个TPM要点A.M.EHSIFCP.M.C.I.16 lossesOTPMQ.M.TEClassification of Failures for AM/PM/CI Activities.AM/PM/CI活动失效分析Responsibility 责任Causes of failures 失效原因Locations where failures occur 地点Original conditions are not materialized初始条件没有实现Detector/sensor 探测器/传感器70 % of Failures that can be preventedthrough A.M.70 % 的失效可以通过A.M防止发生Driving system 操纵系统 Lubricating system 润滑系统Leaving deterioration unattended(No AM activity)恶化情况没有解决Bolts and nuts 螺钉和螺母Pneumatics 气体 Jigs/tools 夹具/工具Shortage of skills 缺乏技能Electric systems 电子系统Non-observance study ofoperating conditions缺乏对操作条件的研究Electric/electronic equipment电动/电子设备Electric/electronic equipment电动/电子设备Leaving deterioration uncertified恶化最后造成停止30% of remaining Failures that cannot besolved except through P.M. C.I.其余的失效只有30％不能通过 P.M.和 C.I. 来解决Driving system 操纵系统Inherent design shortcomings内在的设计缺陷Hydraulic system 水压系统Shortage of skills缺乏技能Lubricating system 润滑系统Electric and air pressure systems电动和气压系统Basic and operatingconditions are not kept不能保持基本的操作条件Detectors/jigs/tools探测器/夹具/工具Collaboration with AM /PM/ TE /QM和AM/PM/TE/QM的合作AM Pillar AM要点PM Pillar PM要点CI/QM Pillar CI/QM要点Manufacturing 制造 *AM Activity AM行动 -Correct Operation 正确的操作 -Oiling - Inspection 检查润滑油-Cleaning 清洁-Tightening ？？ - AM data analysis AM数据分析-Restoring 复位-dealing with …处理...-Minor Stoppages 不必要的停机 -Speed Loss 速度降低-Specification Review/Write ups-规范考评/报告-Zero Defect 零缺陷 Maintenance维护* Planned Maintenance Activities*维护行动计划的制定- Periodic Maintenance -定期维护- Predictive Maintenance-预先性维护- Corrective Maintenance-纠正性维护-“Breakdown Maintenance Activities” -细分维护计划- 8 equipment 5 manpower losses Zero Defects