变形对策筒行制品.doc

变形对策对夺钢、Duranex及其它结晶性工程塑料进行注塑成型时，会遇到许多变形问题。这种变形是由于成型中成型品各部分收缩不均匀所造成的。要充分使用结晶性工程塑料，就必须克服这个变形问题。不均匀的成型收缩是变形问题的原因所在，　而造成不均匀成型收缩的因素可分为以下三点：　　　（1）形状设计因素(参照下面说明)　　　（2）模具设计因素(浇口设计、模具温度调节) 　　　（3）成型条件因素形状设计因素请点击与图中形状相当的标示。请首先理解变形原因，然后阅读变形对策。L形状圆筒形状Roundness Failure in Cylinder1）非增强品种) Unreinforced grades　当树脂为非增强品种时，可得到直径（mm）/1000程度的正圆度。需要小于它的精度时，由于有非常微小的收缩率分布的影响，一般采取减少收缩率绝对值的方法。　具体而言，就是高压注射、注射压缩、局部加压及低温模具等方法。In unreinforced grades, roundness of about diameter(mm)/1,000 can be obtained. When a better roundness is required, a method to reduce shrinkage itself is adopted, for roundness is dependent on very delicate shrinkage distribution. Specifically, the method includes high pressure injection, injection compression, local pressurization, low temperature mold, and so on. （2）玻璃纤维等增强品种) Reinforced grades by glass fiber or the like　当树脂为玻璃纤维充填增强品种时，因其材料及品种的不同而不同，熔合纹的凸起一般约为50微米，正圆度受到的影响也相应变大。　最有效的对策就是设计为不产生熔合纹的形状，例如，设置圆盘浇口或外围肋条等。 In glass-fiber-filled grades, the heap-up of weld is about 50 m though it is variable depending on material resin and grade. The roundness increases with the amount.As countermeasures, the most effective one is to adopt a shape without weld, for which disk gating and use of peripheral rib are considered.