加热炉汽化冷却用汽包的制作工艺及工设计毕业设计论文.docxVIP

目 录引 言31 产品介绍61.1 产品结构分析61.2 母材性能分析71.3 母材焊接性分析82 产品制造工艺设计112.1 产品制作工艺流程图112.2 筒体制作工艺122.3 封头的制作工艺202.4 孔加工232.5 装配焊接工艺232.6 焊后检验333 20吨自调式焊接滚轮架的设计363.1 结构设计363.2 传动方式设计363.3 焊接滚轮架主要技术参数373.4 电动机的选择373.5 使用及维护38致 谢39参考文献40摘 要本设计的主要内容为加热炉汽化冷却用汽包的制作工艺及工装设计。根据压力容器的分类标准，此贮罐属于Ⅰ类容器，其制造、检验和验收符合GB150－2011之规定。本文在讨论16MnR焊接性的基础上，详细制定了汽包的制作工艺并设计了自调式焊接滚轮架。16MnR钢是制造压力容器的专用钢。16MnR的硫、磷和碳含量低，抗拉强度、延伸率、冲击韧性高。因此，16MnR的力学性能和工艺性能良好，焊接性优良，一般不会因焊接而出现严重的硬化组织或淬硬组织，除环境温度很低或钢板厚度很大时，冷裂纹倾向较大以外，不易产生其它种类的裂纹。产品制作工艺说明书中，简要分析了汽包的构成、各部分的材料及力学性能和制作使用要求；详细论述了该容器的装配焊接工艺；对产品易出质量问题的环节进行了分析说明，并提出了一定的解决方案。结合本产品的技术要求，采用无损探伤和水压试验进行检验。最后，为了防止产品生锈需对产品进行涂饰。说明书中还对汽包生产制作过程中所用的自调式焊接滚轮架进行了设计。对自调式焊接滚轮架的设计的功能、用途、结构也进行了扼要的说明。关键词：压力容器；汽包；焊接工艺；工装卡AbstractThe main contents of the design for the use of evaporative cooling steam heating equipment design and production process. According to the classification standard of pressure vessels, the tank container,Ⅰbelongs to the manufacture of inspection and acceptance, conforms to the provisions – 2011. Based on the discussion 16MnR weldability, on the basis of the detailed process of drum set for the design and the debugger welding roller.16MnR steel is made of special steel pressure vessel. The 16MnR sulphur, phosphorus, and carbon content is low, tensile strength and elongation, impact toughness. Therefore, the mechanical properties and 16MnR process performance is good, good weldability, general wont because of welding and severe atherosclerosis organization or hardening organization, except for very low temperature environment or plate thickness is very big, the cold cracks tend to produce larger than that of other types of crack.Product craft instruction, briefly analyzed the drum, each part of materials and making use of mechanical properties and requirements, The detailed discussion on the container assembly welding technics; For product quality problem is that the link is analyzed, and puts forward some solutions. Combined with the product technical requirements, use N