槽轮零件数控加工工艺分析与编程-毕业设计.docx

学号：145302144苏州市职业大学毕业设计课题槽轮零件的数控加工工艺分析与编程学生姓名：专业班级：14数控技术1班学院 (部)：机电工程学院校内指导教师：校外指导教师：完成日期： 2017年 5月 摘要：本文设计课题是毛坯尺寸为122mm*122mm*45mm的箱盖类零件，材料为45钢，采用数控机床加工，最终尺寸为120mm*120mm*43mm。本零件的主要的加工位置包括封闭的环槽，开放的凹槽，拔叉槽，凸起，圆角，光孔及螺纹。主要的几何形状是二维平面，少部分的三维。分为两次装夹工件，加工的难点为螺纹孔，拔槽以及两处的圆角。根据零件图形绘制出cad零件图，编写出零件的加工工艺和加工工序。需要分析每一特征的尺寸精度和表面粗糙度以及零件的相互位置精度。需要注意夹具刀具以及量具的选择，将这些工作做完之后编制出安全可靠并且可以在数控铣床床上面进行加工的程序。由于手工编程的不便，我便利用CAM软件自动生成程序。本次编程的选择的系统是日本生产的法兰克数控加工系统。 关键词：CAD；数控加工;加工工艺；尺寸Abstract：The design subject is 122mm * 122mm * 45mm box cover type parts, materials are 45 steel, and the nc machine tool is processed, the final dimension is 120mm * 120mm * 43mm. The main processing position of this part consists of closed ring groove, open groove, fork groove, bulge, round Angle, aperture and thread. The main geometric shapes are two-dimensional planes, a small number of three-dimensional shapes. It is divided into two parts, the difficulty of processing is the thread hole, the groove and the rounded corners of the two parts. Draw cad parts drawings according to the parts drawings, and write the machining process and processing procedure of the parts.The accuracy of each feature is analyzed and the accuracy of the surface roughness and the location accuracy of the parts are analyzed. Need to pay attention to jig tool and measuring tool selection, the work was finished after compiled for safe and reliable and can be processed on CNC milling machine bed process. Because of the inconvenience of manual programming, I use CAM software to automatically generate programs.The system of choice for this program is the frankish digital processing system made in Japan. Keywords: CAD CNC machining machining technology size目录摘要2绪论2第一章零件的工艺性及生产类型的确定51.1零件的工艺分析61.2零件的生产类型8第二章选择毛坯、确定毛坯尺寸92.1选择毛坯92.2确定毛坯尺寸10第三章选择定位基准及加工方法113.1定位基准的选择113.2零件表面加工方法的选择11第四章工序设计、制定工艺路线124.1选择加工设备与工艺装备124.1.1选择机床134.1.2选择夹具134.1.3选择刀具134.1.4选择量具134.2制定工艺路线14第五章确定切削用量175.1切削用量17主要操作步骤及加工206.1 确定编程原点226.2 加工23设计体会24致谢词25参考文献26附录.