年产420万吨热轧带钢车间的设计.docVIP

年产420万吨热轧带钢车间设计 摘要 本设计说明书是钢热轧设计的年产量为万吨的热轧。典型产品为mm，宽度为1520mm。包括绘制了一张车间平面布置图Abstract This specification refers to anshan Steel’s 1780 strip line design for the production of hot rolling strip steel factory 420 million tons. Typical products for 16MnR, products for 2.5 mm thickness and width for 1520mm. The design manual includes three parts: introduction, text and topic .The first part is introduction, introduces the development status of strip and whole design should complete content. The second part (from chapter 2 text to chapter 9) is the text. The body of the whole design of the overall program description, including product and production plan formulation, metal balance and process, production equipment, process parameter calculation, rolling force. The third part of the design for the projects section, introduced the characteristics and performance requireents of GaoTieChong rail . It also induces the heat treatment, heat treatment methods of function of classification, the advantages , disadvantages of various methods, the existing problems, and what the heavy rail heat treatment technology development direction. In addition, draw a workshop layout. The whole design linkes theory and practice together. It also designs the advanced technology and economic benefit of strip line. Key words: hot rolling strip steel;high-speed railway rails; heat treatment 目 录 1文献综述 1 1.1 热轧带钢发展历史 1 1.2 热轧带钢的种类及用途 2 1.2.1热轧普通带钢 2 1.2.2热轧优质带钢 3 1.3 热轧带钢生产工艺 4 1.4 几种新技术简介 5 1.4.1 中间坯保温技术和边部感应加热技术 5 1.4.2 组织性能控制与铁素体区轧制新技术 6 1.4.3 自由程序轧制技术 7 1.5热轧带钢发展中孕育的问题 7 1.5.1 热轧工艺润滑技术问题 7 1.5.2 热轧过程中产生氧化铁皮的问题 8 1.6 小结 8 2 产品方案与金属平衡 10 2.1产品方案的确定 10 2.1.1 热轧产品品种及产品钢号标准 10 2.1.2 产品品种规格及代表尺寸 11 2.1.3 年计划产量及所占比例 12 2.2金属平衡 13 2.3 原料的选择 14 2.3.1 原料种类及规格 14 2.3.2 板坯技术条件 14 2.3.3 年需坯数量 15 3 轧制工艺过程及轧制制度的制定 17 3.1生产工艺流程 17 3.1.1 典型产品生产工艺流程示意图 17 3.1.2 生产工艺流程简介 18 3.2轧制制度的制定 19 3.2.1 加热制度 19 3.2.2 压下制度 21 3.2.3 速度制度 24 3.2.4 温度制度 28 3.2.5 辊型制度 30 3.2.6 厚度制度 31 3.2.7 轧机工作图表 32 4 设备参数的选择 34 4.1加热区设备的选择 34