a发动机公司装配线及物流系统改进m6okkyb8.docxVIP

摘 要 20世纪后期，信息技术给制造业带来了巨大的变化，也为制造系统领域产生了一系列新的机会；工业工程作为一门减少浪费、降低成本、提高生产率的管理科学，已经被很多企业验证了它的价值。 本文首先阐述了汽车发动机行业国内外装配线、物流系统及信息化的研究及应用现状，论述了制造业装配线及物流研究理论。 其次，本文对扬柴公司发动机装配线及物流系统现状进行了分析，指出了存在的主要问题，包括生产周期过长、对市场的反应速度迟钝等。 第三，针对扬柴公司总装配线及物流系统存在的问题，设计了系统改进方案，包括信息系统方案设计、装配线布局方案设计、物流系统设计，借助ERP、MES、供应商信息管理等信息系统，运用了基础工业工程及生产运作管理相关方面的知识对公司传统的产品装配线、生产物流模式、采购物流模式进行改造，希望能够快速响应客户需求，提高生产系统的柔性。 第四，阐述了扬柴公司总装配线及物流系统改进方案得到实施后，所取得了良好的实施效果，包括产品装配的生产周期明显缩短，装配线节拍加快，大大提升客户订单的准时交付率，同时也有效降低了公司的运营成本，增强了公司核心竞争力。 最后对本文进行了总结，指出了所取得的研究成果，并对后续工作进行了展望。 关键词：ERP，物流，装配线，工序平衡，节拍，生产周期 Abstract In the late twentieth century, Information technology brought manufacturing industry into great changes and a variety of new opportunities . It has been proved that industrial engineering, as a managerial science,is of great value for reducing waste and cost and raising efficiency in production .This paper is composed of five sections as follows. The first, Presentation of theory and application of logistics system and information technology in modern automotive engine assembly lines in China and abroad. Study of assembly line and logistics in manufacturing industry. The?second, Investigation of the status of engine assembly line and logistics system in Yangzhou Diesel Engine Co Ltd. Identification of main problems of lengthened production cycle and retarded response to market demand. The third, Systematic improvement plans are made for information system ,layout of engine assembly line and loginstics system to solve the problems in assembly line and logistecs system in Yangzhou Diesel Engine Co Ltd. Basic industrial engineering and production management strategies are applied by mean of ERP,MES and supplier information management to reconstruct the assembly line ,logistics system in purchase and production for the purpose of enhancing rapidity of response to customers’ demand and flexibility of production process . The fourth, Presentation of the beneficial effects of the improvements on the engine assembly line and l