高强韧S135钻具用管关键制造技术开发-材料工程专业论文.docxVIP

万方数据 万方数据 摘要 在全球石油天然气能源消耗越来越大的情况下，油气资源的开采深度越来越 深，国内包括新疆油田、长庆、玉门、青海等油田越来越往深井和超深井方向发 展，国外的油气开采作业商提供的钻探深度统计数据也显示了这一趋势。这样对 油气钻探用钻杆强度要求越来越高，普通低钢级的钻杆产品已难以满足要求。 对于高强度、超高强度的钢管产品，全世界钢管制造厂和冶金科研工作者共 同面对的难题就是强韧性的匹配问题。在低合金调质钢中，强度和韧性很难实现 统一：强度的提高要求回火温度的降低或回火时间的缩短，这会导致材料的冲击 韧性受到影响；而为了改善钢铁的冲击韧性，在调质处理中必须提高回火温度或 延长回火时间，从而导致钢铁材料的屈服强度明显降低。 为实现钻杆用管的高强韧匹配的目标，本文从钻杆管体材料的成分设计，钢 材冶炼、轧制、热处理工艺，钻杆墩粗及摩擦焊工艺等方面进行大量的研究工作。 经实际检验，批量生产的 S135 钻杆化学成分一致性好，钢材纯净度高，机械性 能稳定，完全满足客户的标准要求。 关键词：钻杆；钢材设计；生产工艺；实际应用 ABSTRACT Depth of exploitation of oil and gas resources became deeper when Global oil and gas energy consumption became bigger. More deep oil wells and ultra-deep oil well have been constructed in Xinjiang Changqing Yumen Qinghai in China and there are many reports and information abroad. So standard drill pipe cannot meet the requirements of drilling deep and ultra-deep oil well. Matching of strength and toughness is key problem for researcher of pipe manufacture around world due to contradiction between strength and toughness in low alloy steel. Lower temperature and shorter time of tempering can get high strength but toughness will be lost. Higher temperature and longer time of tempering can get good toughness but strength will be lost. The group had done many researches on design of material and process of steel making and pipe rolling and heat treatment and upsetting and friction welding of drill pipe. The result of inspection of drill pipe shows that the S135 drill pipe completely conform to specifications and additional requirements of client. Key words：Drill pipe; design of material; manufacturing process; application. 4 目录 第一章 课题研究背景................................................. 1 1.1 石油钻杆的发展.................................................. 1 1.2 钻杆产品的现状.................................................. 1 1.3 石油钻杆产品的关键工艺.......................................... 2 1.3.1 管端加厚 .................................................. 2 1.3.2 工具接头加工 ..............................................