一种典的型过程控制系统的分析与应用.docx

一种典型过程控制系统的研究与应用 一种典型过程控制系统的研究与应用 摘 要 2002年，中国汽车产业首次超过电子产业，成为拉动工业增长的第一动力。 汽车的水平和质量取决于汽车装备水平，而一个国家汽车工业和一个汽车企业 的国际竞争力又取决于装备的先进性和制造成本。正是近年大量先进数控设备 的采用，使我国轿车装备整体上进入柔性化时代，才支撑着我国汽车工业的不 断发展。所以大力发展汽车装备制造业已成为我国汽车工业发展的一个重点。 本文首先概述了自动化控制的发展过程，根据合肥车桥装配控制工艺流程 的要求，设计了生产过程的控制系统方案。控制系统采用了上位机、工业以太 网和PROFIBUS现场总线构成的网络通讯系统，并通过OPC接口技术解决了PLC 和IPC设备的通讯问题。通过适当的设计实现了不同系列的PLC之间、PLC对上位 机之间以及PLC和IPC之间的网络通讯。结合实际情况，完成了各PLC控制子系统 的电气控制硬件选型、软件设计和上位机监控软件设计。该系统具有很强的开 放性和先进性，并在文中对其主要环节进行了详细的介绍。 关键词：过程控制，以太网，自动化，OPC，汽车装配 The The Design and Application of A Typically Process Control System Abstract In 2002，automobile industry takes the electronics industry point，becoming the first stimulating industrial growth momentum in china．The level and quality of car depends on the assembly of car．and international competitiveness of a country or automaker also depends on the advanced equipment and cost．in recent years，the use of advanced numerical control equipment make the whole grade of our assembly of car to enter the era of flexible，which supports the continuous development of China’S automobile industry．SO．the development of manufacturing equipment industry has become a keystone in China’S automobile industry． The Paper first provides an overview of the development of automation． Design a control program according to assembly process’S control requirements of Jianghuai Automobile CO，．1td．The system includes the host computer，industrial Ethernet，Fieldbus network，and make out a solution of communication through the 0PC interface between PLC and IPC．Achieve communication between different PLC，PLC and PC as well as between the PLC and IPC by appropriate design．It completed the design of hardware、SOftware and monitoring system based on practice situation，The system has a strong open and advanced point，and in the text of its main aspect of the introduction in detail． Keywords：Process Control，Ethernet，Automation，OPC，Assembly 插图清单图2一l 插图清单 图2一l KF系列仪表工作原理示意图 4 图2—2 DDC系统结构示意图 ．5 图2-3 SCC系统结构示意图 6 图2—4 DCS系统结构示意