软开关逆变电阻点焊机主回路参数优化和实验分析.PDF

软开关逆变电阻点焊机主回路参数的优化及实验分析 1，3 2 3 3 于明 张伟 崔怀香 方臣富 1.江苏宏微科技有限公司 常州 213022 ，2.吉林省长春市大屯镇 65370 部队 65 分队 长春 130163，3.江苏科技大学先进焊接实验室，镇江 212003 摘要：本文设计了软开关逆变式电阻点焊主电路，采用带有饱和电感的全桥逆变主电路结构， 利用饱和电感的特殊作用，在退出饱和时，呈现出很大的感抗，阻止了电流的进一步流动， 使电流保持在零状态，为滞后臂开关管的导通与关断创造了零电流开关的条件。详细分析逆 变频率在软开关逆变点焊机的作用。通过理论计算和Pspice电路仿真波形分析等方法进行主 回路主要参数进行优化。经过实验测试分析，本文设计的主回路参数合理，焊机性能达到设 计要求。 关键词： 软开关 电阻点焊 主电路 仿真 The parameter optimization and the experiment analyzes of main circiut of soft-switching inverter resistance spot welder 1 2 3 3 Yu Ming Zhang Wei Cui Huaixiang Fang Chenfu 1.MacMic Science Techonolgy Co. , Ltd Changzhou 213022. 2.Councry Da tun 65370 Army Team 65 Changchun 130163. 3. Advangced Welding Technology Provincial key laboratory,Jiangsu University of science and Technology, zhenjiang 212003 Abstract: The inverter main circuit of resistance spot welder has been designed, Which is used of soft-switching techonolgy in this article. Full-bridage main circuit structure is adopted as well as having saturated inductance. Making use of saturated inductance effect , which appears so big inductive reactances that the current keeps zero condition because of hindered breaking, when removing from saturation , which provide condition for the lagging legs cutting off under zero current state. Frequency effect is analsed in soft-switching inverter spot welder in detailed.The main circuit parameters are optimizd, through analysis using the theoretical calculation and lectric circuit simulation of Pspice . By the analysis of the experiment，we can conclude: the designed main circuit parameter is reasonable, the performance meets the designed requirements. Keys: soft-switching resistance spot main circuit simulation 1 引言 电阻点焊是一