高速湿式铣削加工切削区混合流体场研究机械制造及其自动化专业论文.docxVIP

合流体场特性，进一步丰富了旋转射流理论。关键词：高速湿式铣削，硬质合金内冷立铣刀，切削区混合流体场，螺旋铣孔，破损 合流体场特性，进一步丰富了旋转射流理论。 关键词：高速湿式铣削，硬质合金内冷立铣刀，切削区混合流体场，螺旋铣孔，破损 机理 II 万方数据 Research Research on Mixed Fluid Field of C utting Zone in High Speed Inner Cooling Milling Abstract Currently，the inner cooling machining in high—speed has become the development trend of high-end production lines．The tool cutting fluid mixing zone field in high speed wet milling is very complex，which needs to be studied．The tool rotate in high speed， while cutting fluid is ejected from the inner cooling holes witll chips cutting from the tip position from the workpiece．After the cooling holes injected coolant impingement bottom of the hole，which is partially offset by a rebound reflux energy．Swarf particles which are moved out of the cutting area in part of the energy of the coolant and tool rotary j oint action，striking surface of the tool and the workpiece．Chip particles impacts and erosion of the cutting fluid will affect to the quality of the workpiece in some extent，exacerbating tool breakage，reducing tool life．At present，the tool flow field research mainly about the following aspects：rotary curer driven by ambient air flow field，side milling process and flow field around the tool and freely within the flow of the cold t001．Research are relatively simple，the tool failed to rotate within the cooling holes cutting fluid injection into account together．In this paper，Carbide end mills cold cutting process for the study， based on the finite element theory and computational fluid dynamics，combining with helical milling hole experiment，creating mixed fluid field model in high-speed wet milling cutting zone．Comparative experiments with the simulation results analysis and discuss tool breakage mechanism under mixing flow field． First，create a different end mill geometry within the cooling holes．According to the actual milling situation，establish high-speed wet milling cutting zone with mixed fluid field model，extracte the flow channel and se