ca6140车床的数控改造文档.doc

CA6140车床数控改造之控制系统设计 内容摘要 本文主要是将传统的CA6140车床的电气控制系统改造成为数字控制的开环控制系统。改造后的系统是以MCS-51单片机系统为控制模块，以步进电机为驱动执行元件。实现X轴和Z轴的两坐标联动以及对刀具的自动选取。同时能够进行直线和圆弧的插补；工件在一次安装后，完成多道工序的加工，通过编写不同的程序完成各种较为复杂零件的加工；改造后的CA6140车床提高了加工范围和加工精度。 关键词：CA6140车床、控制系统、数控改造  Abstract This paper mainly is that the traditional CA6140 lathe electricity control system is Reformed the numerical control the open-loop control system. After the reform system is take the MCS-51 monolithic integrated circuit system as the control module, Take step-by-steps the electrical machinery as the actuation functional element. Realizes X axis and the Z axis two coordinates linkage as well as to the cutting tool automatic selection. At the same time can carry on the straight line and the circular arc inserts makes up; After installs the work piece Completes the multichannel working procedure the processing Completes each kind of more complex components through the compilation different procedure the processing; Enhanced the processing scope and the processing precision compared to the traditional CA6140 lathe. Keywords: CA6140 lathe Control system Numerical control Reform 目 录 TOC \o 1-3 \h \z \u HYPERLINK \l _Toc135831737 前言 PAGEREF _Toc135831737 \h 5 HYPERLINK \l _Toc135831738 正文 PAGEREF _Toc135831738 \h 10 HYPERLINK \l _Toc135831739 1.总体改造方案构思 PAGEREF _Toc135831739 \h 10 HYPERLINK \l _Toc135831740 1.1 CA6140车床的用途 PAGEREF _Toc135831740 \h 10 HYPERLINK \l _Toc135831741 1.2 CA6140数控改造后的功能 PAGEREF _Toc135831741 \h 10 HYPERLINK \l _Toc135831742 1.3普通车床数控改造设计方案 PAGEREF _Toc135831742 \h 10 HYPERLINK \l _Toc135831743 1.3.1改造机械部分 PAGEREF _Toc135831743 \h 10 HYPERLINK \l _Toc135831744 1.3.2增加数控控制系统 PAGEREF _Toc135831744 \h 10 HYPERLINK \l _Toc135831745 1.4 CA6140车床的电气控制系统 PAGEREF _Toc135831745 \h 10 HYPERLINK \l _Toc135831746 1.4.1电路分析 PAGEREF _Toc135831746 \h 11 HYPERLINK \l _Toc135831747 1.4.2控制电路分析 PAGEREF _Toc135831747 \h 12 HYPERLINK \l _Toc135831748 1.5数控系统的基本概念 PAGEREF _Toc135831748 \h 13 HYPERLIN