从焊接变形控制浅谈铝合金车体的焊缝质量控制AnEvaluationof.pdf

从焊接变形控制浅谈铝合金车体的焊缝质量控制 胡冬生 （广东南车轨道交通车辆有限公司，广东江门 529100) 摘要：随着我国城镇化持续推进，铝合金轨道交通车辆需求量越来越大，因而其安全和稳定性等方面备受关注。 焊接是高铁或动车组铝合金车体制造的基础，焊接质量直接决定了铝合金车体结构的优劣。但焊接过程中的热应 力和相变应力等往往导致制品变形，继而诱发错边、未熔合和裂纹等焊缝质量缺陷产生。这就造成了铝合金车体 焊接制造过程中存在诸多难题。本文通过分析既定焊接条件下的焊接变形与焊缝质量之间的关系与特点，探究铝 合金车体焊接变形控制与焊缝质量控制的可行性。 关键词：机械制造工艺与设备；铝合金车体焊接；焊接变形控制；焊缝质量控制 An Evaluation of Weld Quality Control on Aluminum Alloy Car-body by Limiting Welding Deformation HU Dongsheng (Guangdong CSR Rail Vehicle Co., Ltd., Jiangmen 529100, Guangdong Province, China) Abstract: With the promotion of the urbanization in our country, there is an ever-growing demand for aluminum alloy rail vehicles. And thus its security and stability is a matter of great concern. Welding is the foundation of High-speed Rail or EMUs aluminum alloy car-body manufacturing, and the welding quality directly determines the merits of the aluminum alloy car-body. However, thermal stress and transformation stress often leads to distortion during welding, such as linear misalignment ，lack of fusion and crack. This has resulted in lots of difficult problems in the welding of aluminum alloy car-body. This paper analyzes the relationship between the characteristics of the deformation and weld quality under given welding conditions, so as to explore the feasibility of weld quality control on aluminum alloy car-body by limiting welding deformation. Keywords: mechanical manufacture technology and equipment, inum alloy car-body welding, welding deformation control, weld quality control 抵御污染和节约能源再次将公众视野聚焦于交通方式，而轨道交通能够大大改善交通拥堵和降低雾 [1] 霾，在