轮胎装配半自动化.docVIP

PAGE PAGE 35 摘要 长久以来，国内的车胎的装配方式都是以人工装配为主。利用机械完成半自动机装配轮胎可以大大缩短装配车胎的生产时间间隔，降低人工成本。但机械装配车胎需要很好的定位才能将轮芯完美地装配到轮胎里面。本文主要研究某企业的车胎装配工艺，运用工业工程的方法、机械制造技术的技术，如实验设计与分析、“5W1H”提问技术、“ECRS”四大原则等方法。进行分析设计研究，逐步分析出影响机装配车胎的主要次要因素，设计机器。然后提出改善方案。按照改善方案进行测试，与原来人工装配车胎的实测标准时间进行对比，总结现行方案的优劣。寻找进一步提高装配车胎的工艺方法。整个过程中对现有的一台实验设备进行分析研究和改善，提出了四种改善方案。每种改善方案的合格率均达到了90%以上，达到公司要求，本人还提出了全自动装配轮胎的发展方向。 关键词：轮胎、装配、半自动化 Abstract Tires assembly has long been in the domestic manufacturing industry is dominated by manual assembly. How to complete the semi-automatic machine through mechanical assembly tires can greatly reduce assembly time interval of production, labor costs ect. But the tire assembly machine needs a good position to be well fitted to the wheel core inside the tire. This paper studies a companys tire assembly process, the use of industrial engineering, machine manufacturing techniques, such as experimental design and analysis, 5W1H questions techniques, ECRS four principles and other methods. Design the machine. Then come out with the improve program. Improvement program under test, and compare with the original manual assembly of the tire measured standard time to sum up the current pros and cons. Looking to further improve the tire assembly process method. According to the equipment in the factory, my team put forward four improvements. Each improvement in the pass rates reached 90%, and meet the company requirements, I also proposed a fully automated assembly of tire development.矚慫润厲钐瘗睞枥庑赖賃軔朧碍鳝绢懣硯涛镕頃赎巯驂雞虯从躜鞯烧论雛办罴噓剥淚軔琿閔馐虯圓绅锾潴苏琺锅苁。 Key words： Tires，Assembly, Semi-automatic 目录 TOC \o 1-3 \h \z \u 1绪论 5聞創沟燴鐺險爱氇谴净祸測樅锯鳗鲮詣鋃陉蛮苎覺藍驳驂签拋敘睑绑鵪壺嗫龄呓骣頂濺锇慪柠圖虬辏獨鰷濱賺钓崳。 1.1项目背景及目的 5残骛楼諍锩瀨濟溆塹籟婭骒東戇鳖納们怿碩洒強缦骟飴顢歡窃緞駔蚂玨础对聳卻錨纩鳅抛蒉詣赅齦鸸餌螞妪麩轰鍍。 1.2 当前国内、公司的研究状况 5酽锕极額閉镇桧猪訣锥顧荭钯詢鳕驄粪讳鱸况閫硯浈颡閿审詔頃緯贾钟費怜齪删费龙觯諞餛鸬挣紐攄线幀鲑泽谶绗。 1.2.1现有设备如图1.1： 6彈贸摄尔霁毙攬砖卤庑诒尔肤亿鳔简闷鼋缔鋃耧泞蹤頓鍥義锥柽鳗铟夺髅搅联黨莢蠷抛務槍渖鐋颠聶鹭铹釹诫诎響。 1.2.2 现有加工对象： 7謀荞抟箧飆鐸怼类蒋薔點鉍杂篓鳐驱數硯侖葒屜懣勻雏鉚預齒贡缢颔臉悭榇龟伤确妫閽缮该賴爐满鐵薺硷蓝骤蚂釗。 1.3 题目研究方法 10厦礴恳蹒骈時盡继價骚卺癩龔长鳏檷譴鋃蠻櫓鑷圣绋閼遞钆悵囅为鹬饲綣渍骯為棟轾緝駐鴕僥饬