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Thin Film Heat Flux
Sensors: Design and
Methodology
Gustave C. Fralick
John D. Wrbanek
Standards NASA Glenn Research Center
Certification
Education & Training Cleveland, Ohio
Publishing
Conferences & Exhibits
Presenter
Gustave Fralick
• NASA Glenn Research Center
• R&T Sensors and Electronics Branch
• Physical Sensors Instrumentation Research
• Expertise: Thin Film High Temperature Sensors
2
Introduction:
• Heat flux is one of a number of parameters, together with
pressure, temperature, flow, etc. of interest to engine
designers and fluid dynamists
• The measurement of heat flux is of interest in directly
determining the cooling requirements of hot section
blades and vanes
• In addition, if the surface and gas temperatures are
known, the measurement of heat flux provides a value
for the convective heat transfer coefficient that can be
compared with the value provided by CFD codes
3
Heat Flux Sensor Designs
• There are various designs of heat flux sensors such as
Gardon gauges, plug gauges, thin film thermocouple
arrays, and thin film Wheatstone bridge design
• The use of thin film sensors has several advantages over
wire or foil sensors:
– Thin film sensors do not require special machining of the
components upon which they are mounted, and, with
thicknesses generally less than 10 microns, they are much
thinner than wires or foils.
– Thin film sensors are thus much less disturbing to the operating
environment, and ha
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