《GA-101屏蔽泵轴承磨损故障分析与处理》.pdf

第45卷 第1期 石 油 化 工 设 备 Vo1．45 No．1 2016年 1月 PETR0一CHEMICAL EQUIPMENT Jan．2016 文章编号：1000—7466(2016)01-0079—05 GA一1 01屏蔽泵轴承磨损故障分析与处理 莫才颂 ，刘 好 ，闰桂林 ，雷昊天。 (1．广东石油化工学院 机电工程学院，广东茂名 525000；2．茂名臻能热电有限公司，广东 茂名 525000； 3．甘肃蓝科石化高新装备股份有限公司，甘肃 兰州 730070) 摘要：结合苯乙烯装置的生产工艺和屏蔽泵的结构特点，根据实际检修情况对某企业苯乙烯装置 GA一101屏蔽泵轴承使用中存在的问题，如轴承材料、轴承受力情况、泵轴刚性及冷却等方面进行 了分析。对屏蔽泵轴承进行力学分析计算后的结果表明，轴向力过大不能平衡由于泵轴刚度不足 及泵体温度过高引起的轴承磨损，并由此提出了相应的解决措施。 关键词：屏蔽泵；轴承；故障；分析 中图分类号：TQo5o．7；TE969 文献标志码：B doi：10．3969／j．issn．1000-7466．2016．01．016 Failure Analysis and Handling Research of Bearing Wear for GA一101 Shield Pump MO Cai—song ，LIU Hao ，YAN Gui—lin ，LEI Hao—tian (1．Guangdong University of Petrochemical Technology，Maoming 525~oo，China； 2．Maoming Zhenneng Power and Heat Co．Ltd．，Maoming 525000，China； 3．Lanpec Technologies Limited，Lanzhou 730070，China) Abstract：Combined with the production process of styrene device and the structure features of shield pump，the problems existing in the application of GA—i01 shield pump bearing wares had been analyzed according to the actual situation，such as bearing materials，bearing force，pump axle rigidity and cooling．Results show that bearing wear was caused by rigidity decreasing of pump axle and high temperature of pump body．The mechanics characteristics of the axle were analyzed．The radia1 force and the axia1 force of the bearing were calculated．Results show that the axial force was too large to balance．The problem of bearing wear was solved by balancing ax— ial force，improving pump axle stiffness and adding cooler devices．The usage life of shield pump was extended，and the long—term stable operation of the device was ensured． Key words