60万吨高速线材车间设计.doc

PAGE .专业.专注. 60万吨高速线材车间设计 .专业.专注. 摘 要 自高速线材轧机和轧后控制冷却技术问世以来，随着线材生产技术本身的日益完善和控制技术的进步，高速线材轧机的产品在规格范围、轧制速度、尺寸精度等各方面都有了大大提高。 基于上述条件，本设计拟建一个年产60万吨的高速线材车间，品种为Φ5.0～Φ25.0的光面高速线材，单卷盘重约2.4吨，钢种为优质碳素结构钢、滚珠轴承钢、优质合金结构钢、弹簧钢、冷镦钢、超低碳钢等。在此选择Φ7.5的优质碳素结构钢作为典型产品进行该车间的设计。原料采用连铸坯（170×170），产品质量执行国家标准。 本设计采用连续轧制生产工艺。全线共有轧机28架，其中粗轧机6架，中轧机6架，预精轧机6架，精轧机10架，终轧最大轧制速度为95m/s。全线采用全连续式平立交替布置轧机，以保证产量并减少事故。线材以盘卷交货，盘卷外径：?1250mm；盘卷内径：?850mm。盘卷高度：1900mm（压紧后），盘卷重2400kg。 本设计从设计任务出发，在查阅相关资料的基础上了解线材的生产现状，制定了线材的生产工艺流程，完成了产品方案、金属平衡表、产量预估和工作制度的编制，参考专业书籍完成了典型产品的轧制程序表、排出孔型系统图及完成孔型设计相关内容，进行轧机、轧辊、电机及辅助设备的选择，计算轧制过程中的相关参数，完成相关设计校核，完成了车间平面布置图，并计算车间主要经济指标，从环境保护方面提出了相关措施。 关键词： 车间设计；高速线材；孔型设计；力能校核 The Design of A 600，000 Tons Wire Rod Factory Workshop Abstract Since the high speed wire mill and the technology of controlled cooling after rolling was developed, with the increasingly improvement of wire rod production technology and the progress of control technology, the high-speed wires have greatly improved in the range of specifications, the rolling speed, the size precision. Based on the conditions above, the design plans to build an annual output of 600,000 tons of high-speed wire rod workshop,whose varieties are Φ5.0 ~Φ25.0 smooth high-speed wire, single reel weighs about 2.4 tons, the types of steel are the high quality carbon structural steel, bearing steel, alloy structural steel, spring steel, cold heading steel, ultra-low carbon steel, etc.For the design of the workshop,select high quality carbon structural steel of Φ 7.5 as a typical product.Use continuous casting billet (170 x 170) as raw materials , the quality of the products conform to the state standards. This design adopts the production process of continuous rolling. Broadly shared 28 mills, roughing mills 6, intermediate mills 6, pre finishing mills 6, finishing mill 10.The maximum speed of finishing is 95 m/s. The whole production line adopts continuous H/V mills to ensure enough production and reduce accidents. Wire deliveries in