叶片疲劳试验加载方案优化方法的研究.pdf

北京鉴衡认证中心 叶片疲劳试验加载方案优化方法的研究 Study on Opt im izat ion Method of Load ing Scheme for B lade Fat igue Test 叶片认证部 王欣荣 2018年3月 目 录 (Contents) 疲劳试验简介 (Fatigue Test Introduction) 疲劳试验影响因素 (Fatigue Test Influencing Factors) 疲劳试验方案优化 (Fatigue test program optimization) 疲劳试验优化结果 (Fatigue test optimization results) 疲劳试验简介 (Fatigue Test Introduction) Ø 根据IEC 61400-23标准，叶片型式试验中应包括疲劳试验 According to IEC 61400-23, fatigue testing should be included in type testing. Ø 目前绝大多数厂商的疲劳试验采用单轴单点加载、多点配重的等幅共振法进行 The resonance method is used by most blade test lab, with single-axial, single-point loading, multiple-point deadweight, and constant amplitude. 疲劳试验简介 (Fatigue Test Introduction) 基本的试验目标 (The basic test objectives) ： Ø 在选定区域内试验载荷应达到目标载荷 The test load should reach the target load in the selected area. Ø 应限定全叶片区域内试验载荷相对于目标载荷的超载比例 The overload ratio of test load to target load should be limited in the full blade area. Ø 在尽可能短的时间内完成试验 The fatigue test should be completed in the shortest possible time. 疲劳试验影响因素 (Fatigue Test Influencing Factors) 计算模型 Ø 采用有限元梁模型及谐响应分析方法，在特定频率下试验弯矩的计算由ANSYS软件实现 Using FEA beam model and harmonic analysis, the computation of test bending moment at a specific frequency is implemented by ANSYS Ø ANSYS梁模型的输入参数为各截面弹性中心位置、主轴方向、线密度、扭转刚度、基于主 轴的弯曲刚度 The input parameters of blade beam model in ANSYS are center of elasticity position, principal axes direction, linear density, torsional stiffness and bending stiffness based on principal axes at each section. 疲劳试验影响因素 (Fatigue Test Influencing Factors) 一个激振点，无配重点 (One excitation point, no dead point) o i