分为静载荷与动载荷.ppt

5.4.2经济型数控车床纵向进给系统的设计 已知拖板重W=2000N,拖板与贴塑导轨间摩擦 系数μ=0.06,车削时最大车削负载Fs=2150N(与 运动方向相反),y向切削分力Fy=2Fz=4300N(垂 直于导轨),要求刀具切削时的进给速度v1=10 500 mm/min,快速行程速度v2=3000 mm/min,滚 珠丝杠名义直径do=32mm,导程t=6mm,丝杠 总长L=1400mm,拖板最大行程为1150mm,定位 精度±001mm,试选择合适的步进电动机,并检查 其起动特性和工作速度 Evaluation only. ch Asposeslides for NET 4o dient P Evaluation only. Created with Aspose Slides for NET 4.0 dient Profilo 71 Copyright 2004-2017Aspose Pty L 2时 或齿形皮帮 CA6140型车床的改造传动系统 Z方问步进电动机2X方步进电动机;3一脉冲编码器;4-刀架转位电动机2 Evaluation only. ch Asposeslides for NET 4o dient P Evaluation only. Created with Aspose Slides for NET 4.0 dient Profilo 71 Copyright 2004-2017Aspose Pty L 横向进给系统图 纵向进给系统图 Evaluadon only. ch Asposeslides for NET 4o dient P Evaluation only. Created with Aspose Slides for NET 4.0 dient Profilo 71 Copyright 2004-2017Aspose Pty L 横向传动系统 1一齿轮看;2一联轴器;3一交承座4·丝杠 轴承105 纵向传动系统 Evaluation only. ch Asposeslides for NET 4o dient P alveton o Created with Aspose Slides for NET 4.0 dient Profilo 71 Copyright 2004-2017Aspose Pty L 解:(1)脉冲当量的选择 初选步三相进电动机的步距角为0.75°/15°,当三相六 拍运动时,步距角 b,=0.75 其每转脉冲数s =480n/r 根据脉冲当量δ的定义,初选δ=0.01mm/p,由 此可得中间齿轮传动速比i为 =1.25 6·S0.01×480 选小齿轮齿数Z1=20,Z2=25,模数m=2mm。 Evaluation only. ch Asposeslides for NET 4o dient P Evaluation only. Created with Aspose Slides for NET 4.0 dient Profilo 71 Copyright 2004-2017Aspose Pty L (2)等效转动惯量计算 1)滚珠丝杠的转动惯量J J、双llp(3.2)4×140×7.85×10 =1.31kg·cm2=11.31×10kgm 32 32 式中的钢密度P=,85×103kg/cm 2)拖板运动惯量换算到电机轴上的转动惯量Jw 120000.6 z^122=1.2×10-kg:cm=1.2×10-6 8 9802 3)大齿轮的转动惯量J b2Px5×10×785× =0.481kg·cm2=0.481×10-4kg·m2 32 32 式中b2=10mm,为大齿轮宽度 Evaluation only. ch Asposeslides for NET 4o dient P Evaluation only. Created with Aspose Slides for NET 4.0 dient Profilo 71 Copyright 2004-2017Aspose Pty L 4)小齿轮的转动惯量Ja J、m1b尸_z4+×1.2×7.85×103 =0.2kg.cm2=0.2×10-4kg.m2 32 32 式中b1=12mm,为小齿轮宽度 折算到电机轴上总惯性负载Je为 JgI+Jw+82+J 0.481+11.31 0.2+0.012+ 7.76kg·cm2=7.76×10+kg·m (3)等效负载转矩计算 1)折算到电动机轴上的摩擦转矩 0.06×2000×0.006 0.1146N·m f 2m7·i2x×0.8×1.25 n一丝杠预紧时的传动效率,取n=0.8 Evaluation only. ch Asposesl