精益生产推行之快速切换.ppt

QCO WSP - 6/25/03 Quick Changeover Overview 快速切换概述 JCMS University Level 101 – Core Concepts Course Objectives 课程目标 Relate Quick Changeover (QCO) to level production. 将快速改革（QCO）与水平生产联系起来 Describe the differences between internal and external changeover time. 描述内部与外部制度改革时间的差异 Identify the eight stages of Quick Changeover (per process poster). 确认快速改革的八个步骤（每个步骤的海报） Definition 定义 Quick Changeover is a structured process that: 快速改革是个结构过程用来 Reduces waste 减少浪费 Shortens lead times 减少时间 Improves manufacturing capacity, flexibility, and quality 提高生产能力,灵活性和质量. The goal is to reduce the time from “last good piece” to “first good piece,” down to customer takt time. 目标把从“最后一个好的零件”到“第一个好的零件”的时间减少至客户的takt时间 Terms 术语 Quick Changeover utilizes SMED (single minute exchange of dies) philosophy to achieve this. 快速改革利用SMED(硬模的单个分钟交换)理论来实现 Other terms associated with QCO include: 与QCO有关的其他术语包括: Setup Reduction 结构缩减 Quick Die Change 快速硬模改变 Quick Mold Change 快速铸模改变 Cycle Time Reduction 降低循环时间 Scope 范围 Quick changeover applies to any machine in any part of the business that has more than one job. 快速改革可应用在任何适用于各种商业方面的机器 It is easiest to apply in batch operations such as stamping, but welding, assembly, conveyors and office equipment can also benefit. 快速改革应用在成批运作如冲压中比较简单，然而焊接，组装，运输和办公设备也可从中获益。 JCMS Philosophy JCMS理念 Quick Changeover Supports… 快速改革支持… QCO reduces the following wastes associated with changeover: 快速改革降低以下与改革有关的浪费 Transportation 运输 Inventory 库存 Motion 移动 Waiting 等待 In concert with Total Productive Maintenance and 5S, QCO reduces setup time to the lowest level ( Customer takt time). 与完全生产保养和5s一致,快速改革把起步时间减小到最低.(客户takt时间) Quick Changeover Supports… QCO improves the repeatability of changeover operations. 快速改革提高改革运作的可重复率 QCO generates confidence that a process will be producing quality parts within “X” minutes of changeover. 快速改革引起相信在“X”分钟的改革内生产质量高的零件的信心 QCO makes it possible to go to “leveled production.” 快速改革使达到稳定的生产成为可能 Leveled Production 稳定的生产 Quick Changeover