广州市泓力橡胶制品有限公司废气处理工程设计.docxVIP

广州市泓力橡胶制品废气处理工程设计 摘 要 本设计是根据广州市泓力橡胶制品有限公司的环评资料及相关法律法规要求，并针对橡胶制品生产过程中物料混合配胶、浸渍和定型过程产生的废气主要为氨气、非甲烷总烃和恶臭（以臭气浓度表征）以及烘干过程中少量的粉尘废气所设计的处理工程方案。本设计针对浸渍工艺废气所采取的核心工艺为吸收法与催化氧化法及吸附法，对氨气及非甲烷总烃等臭气进行净化，使厂内废气达标排放。粉尘废气治理工艺为袋式除尘器。 其中，浸渍工艺废气采用的是二级水喷淋系统，以及UV光解催化氧化法，最后通过活性炭吸附器。催化氧化装置以TiO2为催化剂，对浸渍产生的非甲烷总烃、氨等有机物进行催化氧化，产生水及二氧化碳及其他低分子，达到无害化处理。 活性炭吸附器为立式固定床活性炭吸附器，其中通过的废气主要为氨气，非甲烷总烃两种。浸渍工艺废气在通过三步处理后，排放气体可达到《橡胶制品工业污染物排放标准》（GB27632—2011）中氨10 mg/m3，非甲烷总烃100 mg/m3及《恶臭污染物排放标准》（GB14544-1993）表1和表2中项目厂界臭气浓度≤20（无量纲）；有组织排放臭气浓度≤2000（无量纲）。粉尘废气经过布袋除尘器达到颗粒物执行广东省《大气污染物排放限值》（DB44/27-2001）第二时段无组织排放标准限值。 关键词：非甲烷总烃；橡胶制品；活性炭吸附；UV光解催化氧化 Guangzhou Hongli Rubber Product Waste Gas Treatment Engineering Design Abstract This design is based on the environmental assessment materials and relevant laws and regulations of Guangzhou Hongli Rubber Products Co., Ltd., and the waste gas generated during the rubber mixing, impregnation and shaping process of the rubber product production process is mainly ammonia, non-methane total hydrocarbons and Odor (characterized by the concentration of odor) and a small amount of dust and waste gas in the drying process of the design of the treatment project. The core technology adopted in this design for the exhaust gas of the impregnation process is the absorption method, catalytic oxidation method and adsorption method, which purifies the odors such as ammonia and non-methane total hydrocarbons, so that the exhaust gas in the plant can be discharged to the standard. Among them, the exhaust gas of the impregnation process uses a two-stage water spray system, and UV photolysis catalytic oxidation method, and finally passes through the activated carbon adsorption box. The catalytic oxidation device uses TiO2 as a catalyst to catalyze and oxidize organic substances such as non-methane total hydrocarbons and ammonia produced by impregnation to produce water, carbon dioxide and other low-molecules to achieve harmless treatment. The activated carbon adsorption box is a vertical fixed bed acti