卡特彼勒发电机组故障诊断与排除.ppt

* 燃油稀释发动机油 燃油油封泄漏 燃油喷射器泄漏 燃油供应岐管破裂 燃油输油泵油封泄漏 * 机组震动剧烈 减震器 发动机支撑松动 对齐和平衡 各气缸工作不均匀 * 发电机及AVR故障排除 * 故障排除(发电机) 发动机在额定转速，但发电机低电压或无电压输出 AVR无电源供应（来自于永磁机定子输出、PT输出或发电机中间抽头） 整流块故障（整流二极管反向击穿或双向开路） 励磁机故障 （无电压输出故障排除突破口：用直流档测量调压器F1、F2输出） 电压过高 PT开路 AVR故障 高压电位器故障 * 发电机输出电压不稳 发动机转速是否稳定？ AVR接线是否有接触不良的情况？ 调压电位器是否接触不良？ AVR本身工作不稳定； 旋转整流器工作不稳定或接触不良。 * 故障成因的总结 使用不合格的柴油 不正确的发电机组安装 不规范的操作和保养 使用不合格的保养耗材 产品的缺陷 * 感谢您参加本次技术交流会！ * 最具可能的原因放在前面，在修理时也按此顺序处理。 The Engine Coolant Temperature Is Too High Probable Cause 1.Restriction Of Coolant Flow Through Radiator Core Tubes Clean the radiator or the heat exchanger and flush the radiator or the heat exchanger. 2.Low Coolant Level Add coolant to the cooling system. Check for leaks. 3.Faulty Pressure Cap Check operation of the pressure cap. Install a new pressure cap, as required. 4.Combustion Gases In Coolant Find the source of the leakage of combustion gases into the cooling system. Make repairs, as required: Cylinder liner Water cooled valve seat insert 5.Faulty Water Temperature Regulators Check water temperature regulators for correct operation. Check the water temperature gauge for correct operation. Install new parts, as required. 6.Faulty Jacket Water Pump Make repairs to the jacket water pump, as required. 7.Faulty Aftercooler Pump Make repairs to the aftercooler pump, as required. 8.Too Much Load On The System Reduce the load on the system. 9.Wrong Fuel Injection Timing Make adjustment to timing. Refer to Testing And Adjusting, Fuel Injector Timing. 10.Incorrect Coolant And/Or Flow The system is not balanced correctly. Repair the system, as required. 11.Scale Buildup Clean the cooling system. * The Engine Oil Pressure Is Low Probable Cause 1.Dirty Engine Oil Filters Or Engine Oil Cooler Check the operation of bypass valve for the oil filters. Install new engine oil filter elements. Clean engine oil cooler cores or install new engine oil cooler cores. Remove dirty engine oil from the engine. Clean centrifugal oil filters. Change