讲义文稿分析给大佬的fsg.pptxVIP

Formula Student Germany;Introduction;Mold manufacturing Part manufacturing Additions Potential Bill of Material Timeline;Positive molds Laminated negativ molds Wet laminated monocoque Bonded halves;Mold manufacturing – Molding material;Mold manufacturing – Positive molds;Mold manufacturing – Positive molds;Mold manufacturing – Positive molds;Mold manufacturing – Positive molds;Mold manufacturing – Positive molds;Material choice: CFRP Alternative material: GFK;Formenharz P;Formenharz P Connection layer: Epoxy Fibreglas Flocs Thixotropiermittel;Formenharz P Connection layer 6 Layers carbon fibre 600 gr/m2;Formenharz P Connection layer 6 Layers carbon fibre Vacuum;Formenharz P Connection layer 6 Layers carbon fibre Vacuum Demoldi;Formenharz P Connection Layer 6 Layers Carbon Fibre Vacuum Demold Finished mold;Core material: Divinycell HP 60 foam Insert material Carbon and wood;2 core layers of 5mm Heat bending;2 core layers of 5mm Heat bending Vacuum bonding Sanding;Mold release agent Frecote;Mold release agent Frecote Resin: Hexion L 235 Hardener L236 Microballons for filling the gaps ;Procedure 4 layers CFRP Placing core / inserts 12 h vacuum 4 inner layers CFRP 15 h vacuum 12-20 h curing at 80° ;Bonding the halves ;Roll hoop ;Roll hoop Rib ; Weight: 21kg (without rollhoops) ;Painting Degreasing Primer Sanding White color Sanding White color Clear varnish 4kg ;Prepreg Monocoque: -Temperature resistant resin for negative molds -Same manufacturing process Advantage: Less weight, better surface, no painting needed;Additions – Bill of material;Important: Well organiced workspace for laminating and sanding 2-4 people needed during laminating (due to little pot-life) We used 8 weeks, mostly one person for positive molds, negative molds and monocoque ;05. – 09. August 2009