Westfalia分油机工作水流量不足的故障分析与解决方案.doc

1 - 大连海事大学 毕 业 论 文 二〇一二年六月 Westfalia分油机工作水流量不足之故障分析与解决方案 专业班级： 轮机管理2007一中队3班 姓 名： 单瑞海 指导教师： 轮机工程学院 摘 要 Westfalia分油机独特的工作水系统设计，给其带来了独树一帜的创新效果的同时也带来了一些麻烦。论文介绍了Westfalia 分油机的系统组成，工作原理,和程序运行步骤。详细分析了其工作水系统的特点.并对“PORT MELBOURNE”轮的OSD35-0136-067design 20型燃油分油机的一个工作水系统故障做了深入剖析，列举能导致故障现象的原因和对应可行的解决办法。 故障是Westfalia分油机的通病，由于工作水管路过长，长期使用后管壁结垢导致管路变细，产生节流作用。以至于分油机的开启水流量不足，无法实现正常排渣。通过对分离筒的一个简单处理，很巧妙的解决了开启水流量不足的问题。方法就是将开启水泄水的节流孔中插入一根钢丝。这样就加强了小孔的节流作用，使开启腔的压力有了一定的提高,从而实现排渣功能，解决了故障。 文章最后对以后分油机的运行和管理提出了一些建议，供后来船员参考。并对制造厂商提出了改进建议，希望本文能对分油机的运行管理和发展有些许帮助。 关键词：Westfalia；分油机；工作水；排渣 Abstract Westfalia separator’s special design for operation water system blazed a new trail. To the contrary, it brings some problem. This thesis gave an introduction of the component, working principle and the working program procedure for the Westfalia Separator. And I analyses the characteristics of its operation water system. What’s more, to a operation water system’s fault of the“OSD35-0136-067design20”HFO separator on the MV Port Melbourne. I analyzed in details, enumerated all the possible causes and all the corresponding solutions. The fault is a common fault for Westfalia separators. Because of the operation water system pipes’ long length, after a long time’s running, the water dirty on the pipes’ inner wall will make the pipes narrower and narrower. Engender throttling effect. This will reduce the opening water’s quantity to an insufficient level. In a result, the separator couldn’t eject. By a simple dispose, we ingeniously solved the problem. The method is inserting a steel wire into the discharge hole of the injection chamber. In this way, the hole’s throttling effect has been enhanced, and the injection chamber’s pressure increased. In a result, the separator could able to eject again and the problem got solved. In the end, there’s some advises for the later operation and management of the separator. And I also gave some sugge