(14.12)--基于模糊综合评判与FMEA的数控机床故障分析.pdfVIP

基于模糊综合评判与FMEA 的数控机床故障分析 摘要:针对数控机床加工质量、系统工作性能下降引起的机械类故障，提出了基于模糊综合评判与FMEA 的数控机床 故障分析方法。采用故障模式及影响分析法 (FMEA) 对数控机床的各类故障进行深入分析，并按照FMEA 硬件法对故障 进行分类，得到关键部件故障模式; 采用专家调查表的方式确定了各个故障的严重度 (S)、频度 (O)、探测度 (D ); 引 入模糊综合评判理论对FMEA 定性分析方法的风险顺序数进行等级隶属度划分，建立二级模糊评判模型，并对主轴系统和 进给系统的机械类故障进行了定量分析。结果表明: 反模糊化后的综合评价值为85. 08 ，验证了模糊综合评判和FMEA 对 数控机床机械类故障综合分析的有效性。分析结果为数控机床测试点的选择提供了完备有效的保障。 关键词:FMEA ;ＲPN ; 故障分析; 模糊综合评判 中图分类号:TP206 + . 3 文献标志码:A 文章编号:1001 － 3881 (2015)15 － 197 － 5 Fault Analysis of CNC Machine Tool Based on Fuzzy Comprehensive Evaluation and FMEA Methods YANG Limei ，CAI Changliang ，XU Nan (Changchun University of Technology ，Changchun Jilin 1300 12 ，China) Abstract :Aimed at the mechanical fault of CNC machine tool leading to the decline in the quality of machining and the degrada- tion of system performance ，the fault analysis method of CNC machine tool based on fuzzy comprehensive evaluation and failure modes and effects analysis (FMEA)was proposed． The thorough analysis was carried on using the FMEA for various types of fault of the ma- chine ，which were classified according to the hardware method of FMEA to obtain failure mode of key parts． The way of expert survey table was used to determine the severity of each fault (S)，frequency (O)，and detectability (D )． The theory of fuzzy comprehen- sive evaluation was introduced to classify hierarchies membership degree of risk priority number of qualitative FEMA ，and the secondary fuzzy evaluation model was established． The mechanical fault of the main shaft system and feed system were carried on the quantitative analysis． The results show that the comprehensive evaluation value after the blur is 85. 08 ，analysis of which verifies the validity of fuzzy comprehensive evaluation and FMEA on comprehensive analysis of the mechanical fault of