moldflow分析报告项目编号wr14061零件名称cadug6伟锐-report.pptx

MoldflowAnalysisReportProjectnumberWR14061PartnamePartnumberCADversionUG6.0Date2014.12.18MoldflowREV2012CompanyComposer

2Part,Tool,SetupAppearanceRequirements/StructuralRequirements/DeflectionRequirements/PartVolume204.1cm^3NominalWallThickness2.5mmToolDescriptionhotrunnerInjectionmachineTonnage350tonPartDetailsandToolDescription

3ProcessSetupPart,Tool,SetupMaterialABS4330A-P2MCMeltTemperature240℃MoldTemperature55℃FillTime2.5sProjectArea389.8cm^2

4Maximumflowrate,beams82.6cm^3Maximuminjectionpressure103.6MpaClamptonnageduringfilling/packingmaximumclampforce228.7TMaximumMeltFrontTemperature244.7℃MinimumMeltFrontTemperature235.0℃AnalysisResultsPart,Tool,Setup

5PreprocessandmeshstatisticsMeshstatistics

6thicknessLayoutPart,Tool,Setup

7MaterialDataGeneral:mendedProcessing:Rheology:ThespecifiedmaterialisinMoldflowdatabase(ornot).Thepropertiesisshowninthepicturesbelow.PVTproperties:

InitialNozzle/GateLocationsandsizesHotRunner:￠19mm

InitialNozzle/GateLocationsandsizesＧ1先开，G2延时1.1Ｓ开、G3延时2.1Ｓ开G1G3为防止油缸与主射嘴干涉，将中间偏移，在下方转冷流道。G2

10SimulationresultslistFilltime(contour)Temperature,bulkPressureatV/PswitchoverPressureattheendoffillFlowFrontTemp.MaximumShearrateShearStressatwallClampForceAirTrapsWeldLinesVolumetricshrinkageatejectionSinkindexDeflection(alldeflectioncause)Conclusionsandsuggestions

11Filltime顺序控制，充填平衡。

12Filltime顺序控制，充填平衡。

PressureatV/PswitchoverTheV/Pswitchovertimeisat2.8s,whenthepartvolumeisfilledat99%TheV/Ppressureis84.22MPa.

FlowFrontTemp波前温度良好，表面温差15度以内,剪切温度偏高。最低温度在背面肋位上，主要由于肋位厚度差异引起滞流而降温。

MaximumShearrate浇口潜片剪切明显，未超过材料许可值50000。

ShearStressatwall产品上良好。材料许可值0.3ＭＰＡ。

SystemPressure

ClampForceCAE分析结果为228.7T，建议采用350T。

AirTraps

WeldLines无

Volumetricshrinkageatejection整体收缩均匀，都在5%以下

22缩痕估算图示处不存在缩痕。

23Circuitheatremovalefficiency靠近产品的水路散热效率相对于其他地方比较高,

24Circuitflowrateand