窑炉操作手册.pdfVIP

目录

第一章焙烧工艺流程及窑体构造、构造和风机运作系统

第一节焙烧工艺流程·················································1

其次节窑体构造·······················································1

第三节隧道窑构造····················································1

第四节风机运作系统················································2·

其次章隧道窑工作原理

第一节隧道窑内部气体流淌········································5

其次节隧道窑内的传热·············································6·

第三章点窑步骤

第一节隧道窑点窑预备工作········································7

其次节点窑留意事项················································8·

第三节升温方法·······················································8·

第四节使用液化气仍无法提升窑温的解决方法···············8·

第五节温度上升后的操作··········································9·

第四章窑炉温度调整及操作把握

第一节温度曲线〔焙烧曲线〕·····························································································································1···0

其次节隧道窑的特征·················································10

第三节枯燥窑和隧道窑各段温度调整····························12

第五章停窑步骤·······················································17

第六章整体操作留意事项···········································18

第七章设备维护保养·················································19

第一章焙烧工艺流程及窑体构造、构造原理和风机系统

第一节、焙烧工艺流程

首先利用枯燥窑将成型后的硅藻土砖坯中水分枯燥，枯燥完后再进入

隧道窑进展预热、焙烧、冷却。按设计砖坯抱负烧制流程每40分钟

出一车，砖坯整个烧制过程需53.3小时左右。目前尚未到达。

其次节、窑体构造

1、生产设备：我公司使用窑炉为连续式窑车隧道窑和枯燥窑。枯燥

窑顾名思义，起到枯燥砖坯作用，枯燥窑内热量主要靠隧道窑抽取冷

却段的余热和局部预热段的烟气供给。隧道窑靠砖坯自身释放的热量

来烧制。

2、窑体长度：枯燥窑长80米，隧道窑长80.6米，其中0.6米为5道

窑门所占长度。

3、窑体容量：窑车长度2米，可容纳40辆窑车。

4、枯燥窑构造：一般红砖支撑墙构造。温度不行超过200℃。

5、隧道窑构造

顶部：承受耐高温平吊顶构造。

墙体：高温带：由内到外依次为粘土耐火砖，硅藻土保温砖，硅酸铝

纤维干法毡和红墙外墙。低温带：由内到外依次为粘土耐火砖，加气

堇青石砖和红砖外墙。

根底：承受毛石砌筑垫层，上层贯穿钢筋混凝土条形根底构造。

第三节、隧道窑构造

隧道窑按构造划分为三段：预热段、焙烧段〔也可称煅烧段、烧成段〕、

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冷却段。

1、预